Self-Lubricating Properties of Polyether-Ether-Ketone Composites Filled with CNTs@RC2540 Nano-Capsules

IF 3.1 3区 工程技术 Q2 ENGINEERING, MECHANICAL Lubricants Pub Date : 2023-12-01 DOI:10.3390/lubricants11120511
Jiju Guan, Zhengya Xu, Lei Zheng, Lanyu Yang, Shuiquan Huang
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Abstract

Polyether-ether-ketone (PEEK) exhibits great potential in being a replacement for metal components across various applications relying on the mechanical and tribological properties. However, there is still much to be done to improve its properties. The main motivation of this paper is to improve the tribological and mechanical properties of PEEK simultaneously for more severe working environment. Therefore, dialkyl pentasulfide (RC2540) was proposed to fill into the cavity of CNTs to prepare nano-capsules, which were then filled into PEEK to prepare PEEK/nano-capsules composites. The existence of nano-capsules in PEEK was analyzed, and the friction and wear properties exhibited by PEEK composites against GCr15 steel were examined using pin-disk friction pairs, and the self-lubricating mechanism of PEEK composites in friction was revealed. Findings of this study indicated that when the mass fraction of nano-capsules was less than 5%, the filling of nano-capsules could improve the tensile strength of PEEK and reduced the friction coefficient and specific wear rate of PEEK by filling nano-capsules. During the friction process, RC2540 in the nano-capsules can be released as PEEK wears so that a self-lubricating layer can be formed for reducing PEEK composites’ friction and wear.
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填充 CNT@RC2540 纳米胶囊的聚醚-醚-酮复合材料的自润滑性能
聚醚醚酮(PEEK)凭借其机械和摩擦学性能,在各种应用中显示出巨大的潜力,可以替代金属部件。然而,在改进其性能方面仍有许多工作要做。本文的主要动机是同时改善PEEK的摩擦学和力学性能,以适应更恶劣的工作环境。因此,我们提出将二烷基五硫醚(RC2540)填充到CNTs的空腔中制备纳米胶囊,然后将其填充到PEEK中制备PEEK/纳米胶囊复合材料。分析了PEEK中纳米胶囊的存在,采用销盘摩擦副研究了PEEK复合材料对GCr15钢的摩擦磨损性能,揭示了PEEK复合材料在摩擦中的自润滑机理。研究结果表明,当纳米胶囊的质量分数小于5%时,填充纳米胶囊可以提高PEEK的拉伸强度,并通过填充纳米胶囊降低PEEK的摩擦系数和比磨损率。在摩擦过程中,纳米胶囊中的RC2540随着PEEK的磨损而释放,形成自润滑层,减少PEEK复合材料的摩擦磨损。
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来源期刊
Lubricants
Lubricants Engineering-Mechanical Engineering
CiteScore
3.60
自引率
25.70%
发文量
293
审稿时长
11 weeks
期刊介绍: This journal is dedicated to the field of Tribology and closely related disciplines. This includes the fundamentals of the following topics: -Lubrication, comprising hydrostatics, hydrodynamics, elastohydrodynamics, mixed and boundary regimes of lubrication -Friction, comprising viscous shear, Newtonian and non-Newtonian traction, boundary friction -Wear, including adhesion, abrasion, tribo-corrosion, scuffing and scoring -Cavitation and erosion -Sub-surface stressing, fatigue spalling, pitting, micro-pitting -Contact Mechanics: elasticity, elasto-plasticity, adhesion, viscoelasticity, poroelasticity, coatings and solid lubricants, layered bonded and unbonded solids -Surface Science: topography, tribo-film formation, lubricant–surface combination, surface texturing, micro-hydrodynamics, micro-elastohydrodynamics -Rheology: Newtonian, non-Newtonian fluids, dilatants, pseudo-plastics, thixotropy, shear thinning -Physical chemistry of lubricants, boundary active species, adsorption, bonding
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