Numerical simulation of a two-phase flow in a jet mill ejector with an additional energy supply

O.D. Ihnatiev, H. Shevelova
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Abstract

New approaches to the preparation and processing of raw materials in the process of jet grinding are gaining more and more importance. This is due to the need to increase the efficiency of grinding and reduce the energy consumption of the equipment, increase its reliability and service life, and expand the possibility of using the jet mill in various industries. All this determines the importance of developing and implementing new approaches to two-phase flow organization in the channels of a jet mill. The goal of this work is to investigate a method for improving two-phase flow organization in the gas jet mill tracts. Numerical studies of a two-phase flow in the ejector of a jet mill showed the advisability of using an additional energy supply through the walls of the accelerating tube of the ejector to increase the efficiency of its operation. Controlling the gas flows in the mill ejector by using the energy of additional gas flows allows one to speed up the main flow at the exit of the ejector accelerating tube and form a protective layer around the tube walls to prevent their wear. The installation of a conical nozzle at the end of the accelerating tube prevents flow separation and vortex formation and provides a uniform velocity distribution at the ejector exit. The paper presents new solutions and recommendations on improving the efficiency of two-phase flow organization in the ducts of a gas jet mill. The scientific significance of the results lies in the development of a gas-dynamic method for controlling the gas flows in the jet mill tracts, which provides a uniform acceleration of the bulk material particles and reduces mill wear. The practical significance lies in the development of recommendations on increasing the efficiency of two-phase flow organization in the gas jet mill tracts. The results may be used in mining, metal manufacture, construction, the chemical and the food industry, and agriculture, and they will be employed in further development of scientific fundamentals of gas jet mill improvement.
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带有额外能量供应的喷射磨喷射器中两相流的数值模拟
在喷射式研磨过程中制备和加工原材料的新方法越来越受到重视。这是因为需要提高碾磨效率,降低设备能耗,提高设备可靠性和使用寿命,并扩大喷射式碾磨机在各行各业的应用范围。所有这一切都决定了开发和实施喷气式粉碎机通道内两相流组织新方法的重要性。这项工作的目标是研究一种改善气体喷射式粉碎机通道内两相流组织的方法。对喷射式碾磨机喷射器中的两相流进行的数值研究表明,通过喷射器加速管壁提供额外能量以提高其运行效率是可取的。利用额外气体流的能量来控制碾磨机喷射器中的气体流,可以加快喷射器加速管出口处主气流的速度,并在管壁周围形成保护层,防止管壁磨损。在加速管末端安装锥形喷嘴可防止气流分离和涡流形成,并在喷射器出口处提供均匀的速度分布。本文就如何提高气体喷射碾磨机管道中两相流组织的效率提出了新的解决方案和建议。该成果的科学意义在于开发了一种气体动力学方法,用于控制喷气磨道中的气流,从而为散装物料颗粒提供均匀的加速度,并减少磨机磨损。实际意义在于提出了提高气体喷射磨道两相流组织效率的建议。研究结果可用于采矿、金属制造、建筑、化工、食品工业和农业,并将用于进一步发展改进气体喷射磨机的科学基础。
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