3D printing of MAX/PLA filament: Electrochemical in-situ etching for enhanced energy conversion and storage

Abstract

Two-dimensional (2D) MXenes are promising materials for a variety of sustainable energy-related applications such as photoelectrochemical water splitting and energy storage devices. Among the MXene family, the Ti₃C₂T_x is mostly prepared by selective etching of Al from the Ti₃AlC₂ MAX phase using hydrofluoric acid (HF) or in-situ produced HF as an etchant. However, the severe toxicity, handling of HF acid as well as the oxidation and degradation of freshly synthesized MXenes when stored as aqueous suspensions obstruct the large-scale production of MXenes. 3D printing is an innovative and versatile technology utilized for a plethora of applications in the field of energy applications. Thus, integration of 3D printing technology with the synthesis procedure of MXene will provide a new outlook for large-scale production and the long-storing capability of MXene. Herein, we fabricated a novel MAX (Ti₃AlC₂)/polylactic acid (PLA) filament for fused deposition modeling (FDM) 3D printing followed by etching of the 3D-printed MAX/PLA electrode into 3DP-etched-MAX employing chronoamperometry technique consecutively in 9 M HCl and 4 M NaOH as electrolytes. The 3D printed electrochemically etched MAX (3DP-etched-MAX) electrode shows promising behaviour for the photoelectrochemical hydrogen evolution reaction (HER) and capacitive performance. In general, this work demonstrates a path of production of large-scale manufacturing of MAX/PLA filament and 3DP-etched-MAX electrodes without using toxic HF for energy conversion and energy storage applications. This work paves the way to fabricate other novel MAX filaments and electrodes for several applications beyond energy conversion and storage.