Influence of high temperature during tensile test for stainless steel using acoustic emission

IF 1 4区 工程技术 Q4 ENGINEERING, CHEMICAL Process Safety Progress Pub Date : 2023-12-29 DOI:10.1002/prs.12576
Mazian Mohammad, Abdul Rahim Othman, Mohd Faisal Ismail
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Abstract

This paper explores the application of acoustic emission (AE) monitoring in mechanical and materials studies, specifically focusing on the detection of plastic deformation, fracture, and crack growth. However, the influence of high temperature on AE signals and its effects on mechanical properties are not fully understood due to the limitations of sensors in high-temperature environments. To address this gap, the study investigates the impact of high temperatures on the mechanical properties of stainless steel SS304 using AE techniques during tensile testing. Two temperature conditions were tested: 600 and 700°C. AE sensors connected to specimens captured AE activity using a designated waveguide, and a Continuous Creep Monitoring Instrument (CCMi) recorded the responses. Sensitivity testing using the pencil-lead break (PLB) technique ensured the sensor's capability. The proposed frequency-based analysis method, fast Fourier transform amplitude (FFTA) analysis, was employed to effectively analyze the AE signals. The results revealed significant AE features and frequency distributions associated with elastic deformation, plastic deformation, and fracture regions. These findings establish a foundation for utilizing AE techniques in crack detection and monitoring under high-temperature loading, contributing to equipment reliability and structural integrity.
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利用声发射进行不锈钢拉伸试验时高温的影响
本文探讨了声发射(AE)监测在机械和材料研究中的应用,尤其侧重于检测塑性变形、断裂和裂纹生长。然而,由于传感器在高温环境中的局限性,人们对高温对 AE 信号的影响及其对机械性能的影响尚未完全了解。为了填补这一空白,本研究利用拉伸测试期间的 AE 技术研究了高温对 SS304 不锈钢机械性能的影响。测试了两种温度条件:600 和 700°C。连接到试样上的 AE 传感器使用指定的波导捕捉 AE 活动,而连续蠕变监测仪 (CCMi) 则记录响应。使用铅笔引线断裂(PLB)技术进行的灵敏度测试确保了传感器的能力。为了有效地分析 AE 信号,我们采用了基于频率的分析方法--快速傅立叶变换振幅分析法(FFTA)。结果显示了与弹性变形、塑性变形和断裂区域相关的重要 AE 特征和频率分布。这些发现为在高温加载条件下利用 AE 技术进行裂纹检测和监控奠定了基础,有助于提高设备可靠性和结构完整性。
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来源期刊
Process Safety Progress
Process Safety Progress 工程技术-工程:化工
CiteScore
2.20
自引率
10.00%
发文量
99
审稿时长
6-12 weeks
期刊介绍: Process Safety Progress covers process safety for engineering professionals. It addresses such topics as incident investigations/case histories, hazardous chemicals management, hazardous leaks prevention, risk assessment, process hazards evaluation, industrial hygiene, fire and explosion analysis, preventive maintenance, vapor cloud dispersion, and regulatory compliance, training, education, and other areas in process safety and loss prevention, including emerging concerns like plant and/or process security. Papers from the annual Loss Prevention Symposium and other AIChE safety conferences are automatically considered for publication, but unsolicited papers, particularly those addressing process safety issues in emerging technologies and industries are encouraged and evaluated equally.
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