Study of the structure of yttrium-based nanoporous ceramic materials

R. Kapustin, V. I. Uvarov, A. O. Kirillov, V. O. Koputsky
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Abstract

Porous ceramic materials with high filtration performance are widely used in conditions of high chemical, thermal and radiation loads. The results of studying the structure and morphology of the pore space of ceramic membranes are presented. Ultradispersed refractory powder Y2O3 was used as a main component-filler. The synthesis was carried out using compaction, technological combustion and self-propagating high-temperature synthesis. The use of ultradisperse sintering additives with highly developed surface (MgO — 5 μm, SiC — 3, SiO2 — 5 μm) allowed us to ensure the energy efficiency of synthesis of high- porous ceramic materials at low temperatures. Analysis of the structure and pore space using mercury porometry and alternative methods showed that the average pore size in the synthesized 3D matrix composite material based on yttrium orthosilicate matrix with yttrium oxide filler is 1.1 μm, the equivalent hydraulic pore diameter being about 100 nm. The difference is attributed to the variability of cross sections and high tortuosity of pore channels. Since the density of the material is 2.3 g/cm3 and the compressive strength is about 2 MPa, it can be easily machined with carbide tools being a promising material for manufacturing products with complex shapes. The obtained results can be used in developing energy-efficient technologies of one-stage production of yttrium oxide-based filters with high porosity to be used under conditions of exposure to radiation, aggressive media and high temperatures.
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钇基纳米多孔陶瓷材料的结构研究
具有高过滤性能的多孔陶瓷材料被广泛应用于高化学、热和辐射负荷条件下。本文介绍了对陶瓷膜孔隙结构和形态的研究结果。超分散耐火粉末 Y2O3 被用作主要成分-填料。合成采用了压制、技术燃烧和自蔓延高温合成法。通过使用表面高度发达的超分散烧结添加剂(MgO - 5 μm、SiC - 3、SiO2 - 5 μm),我们确保了在低温下合成高多孔陶瓷材料的能效。利用水银孔隙测量法和其他方法对结构和孔隙空间进行的分析表明,基于正硅酸钇基体和氧化钇填料合成的三维基复合材料的平均孔径为 1.1 μm,等效水力孔直径约为 100 nm。造成这种差异的原因是横截面的变化和孔道的高迂回度。由于这种材料的密度为 2.3 g/cm3,抗压强度约为 2 MPa,因此很容易用硬质合金工具进行加工,是一种制造复杂形状产品的理想材料。所获得的结果可用于开发高能效技术,用于在辐射、侵蚀性介质和高温条件下单步生产高孔隙率的氧化钇基过滤器。
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