Color speckle deflectometry for three-dimensional surface transient measurement

Zichen Wang, Yao Hu, Qun Hao, Chuheng Xu, YuanHeng Liu
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Abstract

Transient measurement technology has broad application prospects in fields such as mirror processing, automotive painting, and precision mechanical processing. It can help us monitor and analyze instantaneous changes in the processing process in real-time. The existing contact and non-contact measurement methods have drawbacks in both non-destructive testing and transient measurement directions. This paper develops a transient measurement system for color speckle deflectometry, aiming to improve efficiency in the field of optical measurement. The core components of the system described in this paper include a liquid crystal display (LCD) screen, a camera, and a beam splitter. By using multi-channel speckle fusion and color correction, one color image is captured to achieve the same effect as the previous three monochromatic images. The gradient of each point on the surface under test (SUT) is obtained through speckle shift, and then the surface shape of the SUT is obtained through integration. The feasibility is verified by the actual measurement with a flat mirror. By utilizing these devices and methods, transient measurement of the three-dimensional shape of a mirror can be achieved, and reliable results can be obtained in both laboratory environments and processing sites. Compared with traditional measurement methods, this system not only has a significant improvement in measurement speed, but also can achieve non-destructive and in place measurement.
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用于三维表面瞬态测量的彩色斑点偏转测量法
瞬态测量技术在镜面加工、汽车喷漆和精密机械加工等领域有着广阔的应用前景。它可以帮助我们实时监控和分析加工过程中的瞬时变化。现有的接触式和非接触式测量方法在无损检测和瞬态测量两个方向上都存在缺陷。本文开发了一种用于彩色斑点偏转测量的瞬态测量系统,旨在提高光学测量领域的效率。本文所述系统的核心部件包括液晶显示屏(LCD)、摄像头和分光镜。通过使用多通道斑点融合和色彩校正,可以捕捉到一幅彩色图像,达到与前三幅单色图像相同的效果。通过斑点移动获得被测表面(SUT)上每个点的梯度,然后通过积分获得 SUT 的表面形状。通过使用平面镜进行实际测量来验证其可行性。利用这些装置和方法,可以实现镜面三维形状的瞬态测量,并可在实验室环境和加工现场获得可靠的结果。与传统的测量方法相比,该系统不仅在测量速度上有显著提高,而且还能实现无损和就地测量。
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