INCREASING THE HYDROPHILICITY OF THE SURFACE OF CASTING MODELS WHEN APPLYING A PRIMER LAYER OF CERAMICS WITH A DEVELOPED SURFACE

E. Novokreshchennykh, N. Uglev
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Abstract

For the manufacture of metal parts of complex shape, the most promising method is casting according to smelted or burnt models. As a smelted material, a complex composition of wax with other organic compounds is used, characterized by high constancy of physico-chemical and mechanical properties, since the accuracy of multiple reproduction of critical parts, for example, the blades of a turbojet engine, depends on it. The wax model is necessary for growing a ceramic shell around it, the accuracy of which is crucial for obtaining a high-quality casting. Since the surface of the wax model is hydrophobic, and the ceramic suspension applied to the model is created on a water basis, a critical factor in the shell manufacturing technology is the ideal wettability of the model surface by the suspension applied to it. Improvement of wettability can be achieved not only by introducing special surfactants into the aqueous phase, but also by changing the properties of the wax surface itself, i.e. giving it the properties of hydrophilicity. The paper presents a method of physical modification of the wax model surface, which consists in applying a thin layer of ceramic powder on it, which is well wetted with aqueous ceramic suspensions.
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在使用表面发达的陶瓷底层时,增加铸造模型表面的亲水性
要制造形状复杂的金属零件,最有前途的方法是根据熔炼或烧制模型进行铸造。作为熔炼材料,使用蜡与其他有机化合物的复合成分,其特点是物理化学和机械性能的高度稳定性,因为关键部件(如涡轮喷气发动机的叶片)的多次复制精度取决于此。蜡模是在其周围生长陶瓷壳体的必要条件,而陶瓷壳体的精度对于获得高质量的铸件至关重要。由于蜡模表面是疏水性的,而涂抹在蜡模上的陶瓷悬浮液是在水的基础上形成的,因此壳体制造技术中的一个关键因素就是蜡模表面与涂抹在蜡模上的悬浮液的理想润湿性。改善润湿性不仅可以通过在水相中引入特殊的表面活性剂,还可以通过改变蜡表面本身的特性,即赋予其亲水性。本文介绍了一种对蜡模型表面进行物理改性的方法,即在蜡模型表面涂上一层薄薄的陶瓷粉末,然后用含水陶瓷悬浮液将其充分润湿。
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