Design Method of the Stroke Ring Based on Deformation Pre-Compensation

IF 2.2 3区 工程技术 Q2 ENGINEERING, MECHANICAL Actuators Pub Date : 2024-01-08 DOI:10.3390/act13010022
Gaocheng An, Kai Gao, Hongquan Dong, Baoyu Liu, Lin Li, Zhenhua Hu
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Abstract

A common consensus is that an optimized curve profile of the stroke ring in the multiple-stroke piston motor can make the output torque more stable. However, the ring generates elastic deformation during operation, which causes the piston component movement trajectory to deviate from the ideal design curve. To address this issue, first, a liquid–solid coupling simulation model was established to obtain the deformation of the ring, and the accuracy of the model was verified through experiments. Second, a stroke ring curve design method based on elastic deformation pre-compensation was proposed. Through this method, a compensated curve can be obtained to make the actual working curve more in line with the ideal curve. Finally, the dynamic characteristics of three different types of multiple-stroke piston motor curves were analyzed—the ideal design curve, the uncompensated working curve, and the compensated working curve. The results showed that the motor torque pulsation rates are 0.821%, 4.723%, and 0.986%, respectively, and the compensated working curve has a relatively reduced pulsation rate of 79.12% compared to the uncompensated working curve, which verifies that this design method can effectively improve motor performance.
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基于变形预补偿的冲程环设计方法
一个普遍的共识是,优化多冲程活塞发动机冲程环的曲线轮廓可以使输出扭矩更加稳定。然而,冲程环在运行过程中会产生弹性变形,导致活塞部件的运动轨迹偏离理想的设计曲线。针对这一问题,首先建立了液固耦合仿真模型来获取冲程环的变形,并通过实验验证了模型的准确性。其次,提出了一种基于弹性变形预补偿的冲程环曲线设计方法。通过该方法可以得到补偿曲线,使实际工作曲线更符合理想曲线。最后,分析了三种不同类型的多冲程活塞发动机曲线的动态特性--理想设计曲线、未补偿工作曲线和补偿工作曲线。结果表明,电机扭矩脉动率分别为 0.821%、4.723% 和 0.986%,与未补偿工作曲线相比,补偿工作曲线的脉动率相对降低了 79.12%,验证了该设计方法能有效改善电机性能。
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来源期刊
Actuators
Actuators Mathematics-Control and Optimization
CiteScore
3.90
自引率
15.40%
发文量
315
审稿时长
11 weeks
期刊介绍: Actuators (ISSN 2076-0825; CODEN: ACTUC3) is an international open access journal on the science and technology of actuators and control systems published quarterly online by MDPI.
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