Review on the application of stainless-clad bimetallic steel in the marine environment

IF 2.3 4区 材料科学 Q2 METALLURGY & METALLURGICAL ENGINEERING Anti-corrosion Methods and Materials Pub Date : 2024-02-05 DOI:10.1108/acmm-06-2023-2832
Dongsheng Wang, Xiaohan Sun, Yingchang Jiang, Xueting Chang, Xin Yonglei
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Abstract

Purpose

Stainless-clad bimetallic steels (SCBS) are widely investigated in some extremely environmental applications areas, such as polar sailing area and tropical oil and gas platforms areas, because of their excellent anticorrosion performance and relatively lower production costs. However, the properties of SCBS, including the mechanical strength, weldability and the anticorrosion behavior, have a direct relation with the manufacturing process and can affect their practical applications. This paper aims to review the application and the properties requirements of SCBS in marine environments to promote the application of this new material in more fields.

Design/methodology/approach

In this paper, the manufacturing process, welding and corrosion-resistant properties of SCBS were introduced systematically by reviewing the related literatures, and some results of the authors’ research group were also introduced briefly.

Findings

Different preparation methods, such as rolling composite, casting rolling composite, explosive composite, laser cladding and plasma arc cladding, as well as the process parameters, including the vacuum degree, rolling temperature, rolling reduction ratio, volume ratios of liquid to solid, explosive ratio and the heat treatment, influenced a lot on the properties of the SCBS through changing the interface microstructures. Otherwise, the variations in rolling temperature, pass, reduction and the grain size of clad steel also brought the dissimilarities of the mechanical properties, microhardness, bonding strength and toughness. Another two new processes, clad teeming method and interlayer explosive welding, deserve more attention because of their excellent microstructure control ability. The superior corrosion resistance of SCBS can alleviate the corrosion problem in the marine environment and prolong the service life of the equipment, but the phenomenon of galvanic corrosion should be noted as much as possible. The high dilution rate, welding process specifications and heat treatment can weaken the intergranular corrosion resistance in the weld area.

Originality/value

This paper summarizes the application of SCBS in marine environments and provides an overview and reference for the research of stainless-clad bimetallic steel.

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双金属不锈钢在海洋环境中的应用综述
目的无锈蚀双金属复合钢(SCBS)因其优异的防腐性能和相对较低的生产成本,在一些极端环境应用领域(如极地航行区和热带油气平台区)得到广泛研究。然而,SCBS 的机械强度、可焊性和防腐性能等性能与制造工艺有直接关系,会影响其实际应用。本文旨在综述 SCBS 在海洋环境中的应用和性能要求,以促进这种新材料在更多领域的应用。设计/方法/途径本文通过查阅相关文献,系统介绍了 SCBS 的制造工艺、焊接和耐腐蚀性能,并简要介绍了作者课题组的一些研究成果。研究结果不同的制备方法,如轧制复合、铸造轧制复合、爆炸复合、激光熔覆和等离子弧熔覆,以及工艺参数,包括真空度、轧制温度、轧制减量比、液固体积比、爆炸比和热处理,通过改变界面微观结构对 SCBS 的性能影响很大。此外,轧制温度、轧制道次、轧制减薄率和包覆钢晶粒大小的变化也带来了力学性能、显微硬度、结合强度和韧性的差异。另外两种新工艺--堆焊法和层间爆炸焊接因其出色的微观组织控制能力而更值得关注。SCBS 优异的耐腐蚀性能可以缓解海洋环境中的腐蚀问题,延长设备的使用寿命,但应尽量注意电化学腐蚀现象。高稀释率、焊接工艺规范和热处理会削弱焊接区域的抗晶间腐蚀能力。 原创性/价值 本文总结了 SCBS 在海洋环境中的应用,为不锈钢包覆双金属钢的研究提供了综述和参考。
本文章由计算机程序翻译,如有差异,请以英文原文为准。
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来源期刊
Anti-corrosion Methods and Materials
Anti-corrosion Methods and Materials 工程技术-冶金工程
CiteScore
2.80
自引率
16.70%
发文量
61
审稿时长
13.5 months
期刊介绍: Anti-Corrosion Methods and Materials publishes a broad coverage of the materials and techniques employed in corrosion prevention. Coverage is essentially of a practical nature and designed to be of material benefit to those working in the field. Proven applications are covered together with company news and new product information. Anti-Corrosion Methods and Materials now also includes research articles that reflect the most interesting and strategically important research and development activities from around the world. Every year, industry pays a massive and rising cost for its corrosion problems. Research and development into new materials, processes and initiatives to combat this loss is increasing, and new findings are constantly coming to light which can help to beat corrosion problems throughout industry. This journal uniquely focuses on these exciting developments to make essential reading for anyone aiming to regain profits lost through corrosion difficulties. • New methods, materials and software • New developments in research and industry • Stainless steels • Protection of structural steelwork • Industry update, conference news, dates and events • Environmental issues • Health & safety, including EC regulations • Corrosion monitoring and plant health assessment • The latest equipment and processes • Corrosion cost and corrosion risk management.
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