Exploring the Diagnostic Potential of Infrared Thermography for Experimental Assessment of Cavitation and Air Entrainment-induced Faults in Centrifugal Pumps
{"title":"Exploring the Diagnostic Potential of Infrared Thermography for Experimental Assessment of Cavitation and Air Entrainment-induced Faults in Centrifugal Pumps","authors":"†. A.K.Goel, V. N. A. Naikan","doi":"10.47176/jafm.17.02.2118","DOIUrl":null,"url":null,"abstract":"This research pioneers the application of thermographic principles to diagnose faults, specifically cavitation and air entrainment, in centrifugal pumps. The study represents the inaugural investigation into the feasibility of leveraging infrared thermography for this purpose, underpinned by rigorous experimental methodologies to validate its efficacy. By capturing thermal images of pumps operating under varying conditions, a pseudo-coloring technique for precise temperature range segmentation was employed. This technique facilitated the assessment of fault severity, quantified through the computation of the 𝑇ℎ𝑒𝑟𝑚𝑎𝑙 𝑖𝑛𝑑𝑒𝑥 . This index emerged as a quantifiable metric of fault severity, with elevated values correlating to more pronounced degrees of fault occurrence. Notably, in the case of air entrainment faults, a maximum temperature escalation of 3.9°C was recorded after 60 min run time, and the corresponding thermal index was found to be 5.12. The investigation employs the HSV model, extracting regions of thermal variation through hue differences for fault detection. This process is combined with edge detection methods like Sobel, Prewitt, Roberts, Canny, and Otsu. The Otsu technique consistently outperformed alternative approaches. Specifically, for high cavitation and air entrainment faults, the Otsu method had the highest mean of 0.1730 and 0.1253, respectively. Key findings include the effectiveness of image processing techniques, statistical measures, and edge detection methods for fault diagnosis, as well as insights into temperature differentials and motor load reductions with increasing fault severity. The research improves maintenance, enhancing efficiency and reducing downtime. It emphasizes infrared thermography's potential for fault diagnosis while identifying constraints and advocating further research.","PeriodicalId":49041,"journal":{"name":"Journal of Applied Fluid Mechanics","volume":null,"pages":null},"PeriodicalIF":1.1000,"publicationDate":"2024-02-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of Applied Fluid Mechanics","FirstCategoryId":"5","ListUrlMain":"https://doi.org/10.47176/jafm.17.02.2118","RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q4","JCRName":"MECHANICS","Score":null,"Total":0}
引用次数: 0
Abstract
This research pioneers the application of thermographic principles to diagnose faults, specifically cavitation and air entrainment, in centrifugal pumps. The study represents the inaugural investigation into the feasibility of leveraging infrared thermography for this purpose, underpinned by rigorous experimental methodologies to validate its efficacy. By capturing thermal images of pumps operating under varying conditions, a pseudo-coloring technique for precise temperature range segmentation was employed. This technique facilitated the assessment of fault severity, quantified through the computation of the 𝑇ℎ𝑒𝑟𝑚𝑎𝑙 𝑖𝑛𝑑𝑒𝑥 . This index emerged as a quantifiable metric of fault severity, with elevated values correlating to more pronounced degrees of fault occurrence. Notably, in the case of air entrainment faults, a maximum temperature escalation of 3.9°C was recorded after 60 min run time, and the corresponding thermal index was found to be 5.12. The investigation employs the HSV model, extracting regions of thermal variation through hue differences for fault detection. This process is combined with edge detection methods like Sobel, Prewitt, Roberts, Canny, and Otsu. The Otsu technique consistently outperformed alternative approaches. Specifically, for high cavitation and air entrainment faults, the Otsu method had the highest mean of 0.1730 and 0.1253, respectively. Key findings include the effectiveness of image processing techniques, statistical measures, and edge detection methods for fault diagnosis, as well as insights into temperature differentials and motor load reductions with increasing fault severity. The research improves maintenance, enhancing efficiency and reducing downtime. It emphasizes infrared thermography's potential for fault diagnosis while identifying constraints and advocating further research.
期刊介绍:
The Journal of Applied Fluid Mechanics (JAFM) is an international, peer-reviewed journal which covers a wide range of theoretical, numerical and experimental aspects in fluid mechanics. The emphasis is on the applications in different engineering fields rather than on pure mathematical or physical aspects in fluid mechanics. Although many high quality journals pertaining to different aspects of fluid mechanics presently exist, research in the field is rapidly escalating. The motivation for this new fluid mechanics journal is driven by the following points: (1) there is a need to have an e-journal accessible to all fluid mechanics researchers, (2) scientists from third- world countries need a venue that does not incur publication costs, (3) quality papers deserve rapid and fast publication through an efficient peer review process, and (4) an outlet is needed for rapid dissemination of fluid mechanics conferences held in Asian countries. Pertaining to this latter point, there presently exist some excellent conferences devoted to the promotion of fluid mechanics in the region such as the Asian Congress of Fluid Mechanics which began in 1980 and nominally takes place in one of the Asian countries every two years. We hope that the proposed journal provides and additional impetus for promoting applied fluids research and associated activities in this continent. The journal is under the umbrella of the Physics Society of Iran with the collaboration of Isfahan University of Technology (IUT) .