The simulation modeling of the operation of a recuperative pneumohydraulic drawbar of a road train coupling device with a self-pulling function

V. Nikonov, V. Posmetev, I. Siz'min, V. Posmetev, V. Zelikov, N. Mozgovoy, Petr Kolodiy
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Abstract

Based on the conducted exploratory research, the most significant factors were identified on which the change in transport costs spent by logging enterprises on the process of delivering timber to consumers by logging trucks depends. To reduce such costs, a promising design of the drawbar of the coupling device of a timber road train has been proposed, providing the effect of self-pulling of the road train, generating and storing the energy of the working fluid, with its subsequent use in technological hydraulic equipment. To simulate the movement of a timber road train equipped with the proposed drawbar of the coupling device and the operation of the drawbar separately in the modes of self-pulling, recovery and damping of dynamic loads, two computer programs have been developed. It has been established that with an increase in the depth of irregularities, self-pulling of a timber road train becomes more difficult, which leads to a deterioration in the efficiency of the self-pulling process. However, with an average depth of unevenness of the supporting surface of less than 0.3 m, the efficiency indicators of the self-retracting process are acceptable values: the self-retracting speed is more than 0.22 m/s, the amount of displacement per extension-reduction cycle of the drawbar of the coupling device is less than 0.12 m, consumed by the pneumohydraulic drawbar of the coupling device power less than 1.9 kW. Under very difficult road conditions – the average depth of irregularities is from 0.3 to 0.5 m – the self-pulling of the timber road train occurs, but the efficiency indicators decrease: the self-pulling speed decreases to 0.16 m/s, the movement increases to 0.17 m, power consumption increases to 3.1 kW. It was revealed that when the coefficient of viscous friction of the wheels of a logging road train against the supporting surface of a logging road changes over a wide range, the recuperative pneumohydraulic drawbar of the coupling device provides a fairly effective self-pulling with a self-pulling speed from 0.17 to 2.3 m/s, a displacement (rollback) value from 0.09 to 0.16 m, power consumption from 1.5 to 2.2 kW.
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具有自拉功能的路轨列车耦合装置的恢复性气动液压牵引杆的运行仿真模型
根据所进行的探索性研究,确定了伐木企业用伐木卡车向消费者运送木材过程中运输成本变化的最重要因素。为了降低这些成本,我们提出了木材运输列车耦合装置牵引杆的可行设计方案,该方案可实现运输列车的自拉动效果,产生并储存工作流体的能量,随后将其用于技术液压设备。为了模拟装有拟议耦合装置牵引杆的木材公路列车的运动,以及牵引杆在自拉、恢复和动态负载阻尼模式下的单独运行,开发了两个计算机程序。结果表明,随着不规则深度的增加,木材道路列车的自拉变得更加困难,从而导致自拉过程的效率下降。然而,当支撑面的不平整深度平均小于 0.3 米时,自拉过程的效率指标为可接受值:自拉速度大于 0.22 米/秒,联接装置的牵引杆每个伸缩周期的位移量小于 0.12 米,联接装置的气动液压牵引杆消耗的功率小于 1.9 千瓦。在非常困难的路面条件下(不规则路面的平均深度为 0.3 至 0.5 米),木头路面列车可以自拉,但效率指标下降:自拉速度下降到 0.16 米/秒,移动距离增加到 0.17 米,功率消耗增加到 3.1 千瓦。研究表明,当伐木道路列车车轮对伐木道路支撑面的粘性摩擦系数在较大范围内变化时,耦合装置的恢复性气动液压牵引杆可提供相当有效的自牵引,自牵引速度为 0.17 至 2.3 米/秒,位移(回滚)值为 0.09 至 0.16 米,功率消耗为 1.5 至 2.2 千瓦。
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