Design of field shaper suitable for plate and experimental research on welding of dissimilar materials

Abstract

Magnetic pulse welding realizes solid-state connection through a high-speed collision of materials, which can effectively overcome the welding difficulties of light metal materials. In the magnetic pulse welding system, in order to improve the welding efficiency, a field shaper is usually applied between the multi-turn coil and the workpiece to concentrate the magnetic field in the welding area, thereby improving the electromagnetic force. However, a large number of researchers are currently on the tube-welded field shaper, and very few researchers have studied the structure of the plate-welded field shaper. Therefore, this paper proposed a new field shaper for plate welding. The effect of the structure parameter of the field shaper on the magnetic field and electromagnetic force on the aluminum plate was analyzed in the COMSOL multiphysics software. The optimal structure parameters of the field shaper were selected. The plastic deformation and the generation of jets under different voltages and the welding of the same/dissimilar metal materials at different standoff distances were studied experimentally, which verifies the feasibility of the new field shaper.