Optimization and synthesis process of biodiesel production from coconut oil using central composite rotatable design of response surface methodology

Rajesh Kannan, S. Ramalingam, Senthil Sampath, Mukilarasan Nedunchezhiyan, Damodharan Dillikannan, R. Jayabal
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Abstract

In the transportation and power production industries, the use of renewable and environmentally friendly fuels has grown in importance. Biodiesel derived from coconut oil contains over 90% saturated fatty acids. Biodiesel was made using alkaline transesterification since coconut oil has a free fatty acid content of less than 2.5%. Enzymatic or chemical transesterification are both possible. For the synthesis of coconut biodiesel, the optimal processing conditions are 60 °C for 1 h, a 6:1 ratio, 1% potassium hydroxide and a 95% yield. According to the experiment, 55 °C was the ideal reaction temperature for using coconut oil to produce biodiesel. Sixty minutes was the ideal amount of time to extract biodiesel from coconut oil. The methanol-to-oil molar ratio raised yield from 6:1 to 8:1, a 95% increase. Significant amounts of an alkaline catalyst, which allows soap to develop under the influence of fatty acids, are responsible for the high yield response; it is concluded that 1 wt% would be an appropriate catalyst concentration for the present investigation. The central composite rotatable design (CCRD) of the response surface methodology method is used to optimize several process parameters, including temperature, reaction duration, methanol-to-oil ratio and catalyst concentration. The CCRD optimization approach produced better results. The following are the final, optimized results: coconut oil methyl ester ratio: 96.69%, temperature: 55 °C; duration: 59.2 min; catalyst concentration: 0.7; molar ratio: 6.4.
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利用响应面方法的中央复合可旋转设计优化椰子油生物柴油的生产和合成工艺
在运输和电力生产行业,使用可再生环保燃料的重要性与日俱增。从椰子油中提取的生物柴油含有 90% 以上的饱和脂肪酸。由于椰子油的游离脂肪酸含量低于 2.5%,因此生物柴油是用碱性酯交换法制成的。酶法和化学法都可以进行酯交换。合成椰子生物柴油的最佳加工条件是 60 °C 1 小时、6:1 的比例、1% 的氢氧化钾和 95% 的收率。根据实验,55 °C 是使用椰子油生产生物柴油的理想反应温度。60 分钟是从椰子油中提取生物柴油的理想时间。甲醇与油的摩尔比从 6:1 提高到 8:1,提高了 95%。大量的碱性催化剂可使肥皂在脂肪酸的影响下生成,这也是高产率反应的原因;由此得出的结论是,1 wt% 的催化剂浓度对于本次研究是合适的。采用响应面方法的中央复合可旋转设计(CCRD)来优化几个工艺参数,包括温度、反应持续时间、甲醇与油的比例和催化剂浓度。CCRD 优化方法产生了更好的结果。最终优化结果如下:椰子油甲酯比率:96.69%;温度:55 °C;持续时间:30 分钟:55 °C; 持续时间59.2 分钟;催化剂浓度0.7;摩尔比:6.4。
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