A general parametric finite element modeling and stress response analysis methods for pipeline system using the nonconforming solid element

Wenhao Ji, Wei-hua Sun, Hong‐lei Ma, Yu Zhang, Xin Wang
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Abstract

In the dynamic topology optimization design of pipeline system, parametric finite element modeling (PFEM) is needed to improve the model reconstruction efficiency. Taking a typical spatial single pipeline as the research object, this paper innovatively presents a PFEM method of pipeline system based on the newly constructed nonconforming solid (Solid-NC) element. The stiffness and mass matrices of the spatial 8-node Solid-NC element with second-order boundary accuracy are obtained by introducing the node-free displacement items and statics condensation method. The PFEM method of the pipeline body is proposed by selecting the straight-line segment lengths as the pipeline shape control parameters. The PFEM method of the pipeline is described in detail, including the node coordinate solutions of straight-line and curved arc segments based on the direction vector method and vector decomposition method, respectively, and the simulation of the clamp mechanical properties considering the actual pre-tightening state of the clamp. Furthermore, the modal analysis is carried out, the node stress response solution is solved based on the stress smoothing method, and the effectiveness of the PFEM method is verified through experiment. Finally, the mesh quality and model reconstruction efficiency of the PFEM method is analyzed, the results show that the developed PFEM method has higher mesh quality and fast model reconstruction speed, and the model reconstruction time is shortened by 544.5 times at most compared with ANSYS software.
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使用不符合实体元素的管道系统通用参数有限元建模和应力响应分析方法
在管道系统动态拓扑优化设计中,需要采用参数化有限元建模(PFEM)来提高模型重构效率。本文以典型的空间单根管道为研究对象,创新性地提出了一种基于全新构建的不符合实体(Solid-NC)元素的管道系统 PFEM 方法。通过引入无节点位移项和静力凝聚法,得到了具有二阶边界精度的空间 8 节点 Solid-NC 单元的刚度和质量矩阵。通过选择直线段长度作为管道形状控制参数,提出了管道本体的 PFEM 方法。详细介绍了管道的 PFEM 方法,包括分别基于方向矢量法和矢量分解法的直线段和弯曲弧段的节点坐标求解,以及考虑夹钳实际预紧状态的夹钳力学性能模拟。此外,还进行了模态分析,基于应力平滑法求解了节点应力响应解,并通过实验验证了 PFEM 方法的有效性。最后,分析了 PFEM 方法的网格质量和模型重构效率,结果表明所开发的 PFEM 方法具有更高的网格质量和更快的模型重构速度,与 ANSYS 软件相比,模型重构时间最多缩短了 544.5 倍。
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