Modeling of primary breakup considering turbulent nozzle flow, internal turbulence and surface instability of liquid jet using turbulence decay theory

Abstract

In heat engines utilizing fuel injection, the processes of atomization and spray formation have a significant impact on the combustion process, thereby determining both efficiency and emission characteristics. Accurate prediction and control of spray formation in fuel injection systems play a key role in improving the efficiency and environmental performance of thermal engines, especially with the emergence of carbon-neutral fuels. To achieve accurate prediction of spray mixture formation, it is imperative to refine the atomization model for the liquid jet within numerical simulations. This requires a phenomenological representation of the atomization process that avoids reliance on computational constants obtained from spray experimental results. Consequently, the present study attempts to mathematically model the turbulent nozzle flow and liquid jet atomization process, leading to the development of a novel primary breakup model. The construction of the primary breakup model involves an analysis of the turbulence at the nozzle inlet. By merging this turbulence with the turbulence resulting from wall shear flow within the nozzle, the model provides insight into the internal turbulence and surface instability of the liquid jet, encompassing the turbulence spectrum. Consequently, the influence of nozzle length on the turbulent flow within the nozzle can be understood, and the droplet formation characteristics of the liquid jet can be predicted along with its multi-wavelength dispersion characteristics. The model effectively captures the experimental results in terms of breakup length and droplet dispersion characteristics, thus adding a higher level of accuracy to numerical simulations. Ultimately, the in-depth study of this model, coupled with its comparison with experimental results, enhances the understanding of the liquid jet atomization process.