Enhancing Weld Inspection Through Comparative Analysis of Traditional Algorithms and Deep Learning Approaches

IF 2.6 3区 材料科学 Q2 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Journal of Nondestructive Evaluation Pub Date : 2024-03-18 DOI:10.1007/s10921-024-01047-y
Baoxin Zhang, Xiaopeng Wang, Jinhan Cui, Juntao Wu, Zhi Xiong, Wenpin Zhang, Xinghua Yu
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Abstract

Automated inspection is vital in modern industrial manufacturing, optimizing production processes and ensuring product quality. Welding, a widely used joining technique, is susceptible to defects like porosity and cracks, compromising product reliability. Traditional nondestructive testing (NDT) methods suffer from inefficiency and limited accuracy. Many researchers have tried to apply deep learning for defect detection to address these limitations. This study compares traditional algorithms with deep learning methods, specifically evaluating the SwinUNet model for weld segmentation. The model achieves an impressive F1 score of 96.31, surpassing traditional algorithms. Feature analysis utilizing class activation maps confirms the model's robust recognition and generalization capabilities. Additionally, segmentation results for different welding defects were compared among various models, further substantiating the recognition capabilities of SwinUNet. The findings contribute to the automation of weld identification and segmentation, driving industrial production efficiency and enhancing defect detection.

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通过传统算法和深度学习方法的对比分析加强焊缝检测
自动检测在现代工业制造中至关重要,它可以优化生产流程,确保产品质量。焊接作为一种广泛使用的连接技术,很容易出现气孔和裂缝等缺陷,从而影响产品的可靠性。传统的无损检测(NDT)方法效率低下,精度有限。许多研究人员尝试将深度学习应用于缺陷检测,以解决这些局限性。本研究比较了传统算法和深度学习方法,特别评估了用于焊缝分割的 SwinUNet 模型。该模型的 F1 分数高达 96.31,超过了传统算法。利用类激活图进行的特征分析证实了该模型强大的识别和泛化能力。此外,还比较了不同模型对不同焊接缺陷的分割结果,进一步证实了 SwinUNet 的识别能力。这些发现有助于实现焊缝识别和分割的自动化,提高工业生产效率并加强缺陷检测。
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来源期刊
Journal of Nondestructive Evaluation
Journal of Nondestructive Evaluation 工程技术-材料科学:表征与测试
CiteScore
4.90
自引率
7.10%
发文量
67
审稿时长
9 months
期刊介绍: Journal of Nondestructive Evaluation provides a forum for the broad range of scientific and engineering activities involved in developing a quantitative nondestructive evaluation (NDE) capability. This interdisciplinary journal publishes papers on the development of new equipment, analyses, and approaches to nondestructive measurements.
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