Development, Prospect and Challenge for Additive Manufacturing of Polymer Materials

Ruixue Miao
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Abstract

As a manufacturing technology that fabricates three-dimensional objects by stacking materials layer by layer, additive manufacturing can be divided into laser fused deposition, electron beam fused deposition, inkjet printing and so on based on different additive manufacturing processes. In recent years, remarkable progress has been made in the additive manufacture of polymer materials. Firstly, the additive manufacturing equipment and process parameters suitable for polymer materials have been successfully developed, which realized the accurate manufacturing of complex structures. Secondly, by optimizing the formula and post-treatment of polymer materials, the performance and durability of additive products are improved. In addition, the researchers also explored the application potential of additive manufacturing of polymer materials in medical, aerospace and other fields. However, the additive manufacturing of polymer materials still faces some challenges. One of them is that the rheological properties of polymer materials have a great impact on the progress of additive manufacturing, which needs further research and improvement. Meanwhile, the heat and stress generated in additive manufacturing may lead to the deformation and degradation of polymer materials, which requires effective thermal management. Finally, compared with the traditional cutting process, the additive manufacturing cost of polymer materials is still high, so it is necessary to reduce the cost and promote production efficiency. In a word, additive manufacturing of polymer materials has broad prospects and application potential, but further research and improvement are still needed to overcome related challenges.
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聚合物材料增材制造的发展、前景和挑战
作为一种通过逐层堆叠材料制造三维物体的制造技术,增材制造根据不同的增材制造工艺可分为激光熔融沉积、电子束熔融沉积、喷墨打印等。近年来,高分子材料的增材制造取得了显著进展。首先,适合高分子材料的增材制造设备和工艺参数已经研制成功,实现了复杂结构的精确制造。其次,通过优化高分子材料的配方和后处理,提高了增材制造产品的性能和耐久性。此外,研究人员还探索了聚合物材料增材制造在医疗、航空航天等领域的应用潜力。然而,聚合物材料的增材制造仍面临一些挑战。其中之一就是高分子材料的流变特性对增材制造的进展影响很大,需要进一步研究和改进。同时,增材制造过程中产生的热量和应力可能会导致高分子材料变形和降解,这就需要有效的热管理。最后,与传统切割工艺相比,高分子材料的增材制造成本仍然较高,因此有必要降低成本,提高生产效率。总之,高分子材料增材制造具有广阔的发展前景和应用潜力,但仍需进一步研究和改进,以克服相关挑战。
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