Scada Pada Proses Destilasi Dengan Pengendalian Suhu Menggunakan PID

Anang Dasa Novfowan, Mochammad Mieftah, Wijaya Kusuma
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Abstract

Controlling temperature is crucial because it is the most significant factor in the distillation process. Temperature instability is a result of manual and traditional control, and several errors may occur. Therefore, the low quality of the product that is produced during the distillation process has an additional effect. In order to effectively control or manage the system, an automatic temperature control system is designed using an electronic controller with a closed system control mode that not only delivers setpoint values but also feedback.The procedure of distillation that is being employed involves combining two different kinds of solutions: water and ethanol, which has a boiling point of 78°C.Thermocouple sensors are used to monitor temperature, and PLCs with PID control are used to process the temperature data that are obtained. For plant supervision, control, and data collecting, a SCADA is necessary. A number of tests have been conducted, including near loops with and without PID that are SCADA-monitored. The temperature stability response is then examined by analyzing the outcomes of multiple tests that have been conducted. Values of Kp = 5188, Ti = 182, and Td = 457 were found by using the Ziegler Nichols method to the temperature control of the distillation equipment. Furthermore, the steady state error was no more than 1% and the overshoot characteristics were only 2.5%, according to the system response graph.. From the Ziegler Nichols PID control parameters, it shows a good system response and produces ethanol distillation results with a concentration of 88%.
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使用 PID 控制温度的蒸馏过程 Scada
温度控制至关重要,因为它是蒸馏过程中最重要的因素。温度不稳定是人工和传统控制的结果,可能会出现一些错误。因此,蒸馏过程中产生的产品质量低劣也会造成额外的影响。为了对系统进行有效控制或管理,设计了一种自动温度控制系统,该系统采用电子控制器,具有闭合系统控制模式,不仅能提供设定值,还能提供反馈。所采用的蒸馏程序包括将两种不同的溶液混合在一起:水和乙醇,乙醇的沸点为 78°C。为了对工厂进行监督、控制和数据收集,必须使用 SCADA。已经进行了一系列测试,包括使用和不使用 PID 的近似环路,这些环路均由 SCADA 监控。然后,通过分析已进行的多次测试结果,对温度稳定性响应进行检查。通过使用齐格勒-尼科尔斯方法对蒸馏设备进行温度控制,发现 Kp = 5188、Ti = 182 和 Td = 457 的值。此外,根据系统响应图,稳态误差不超过 1%,过冲特性仅为 2.5%。从 Ziegler Nichols PID 控制参数来看,系统响应良好,乙醇蒸馏的浓度达到了 88%。
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