Theoretical study of the working body of a centrifugal type mixing plant

V. Teterin, N. S. Panfеrov, S. A. Pehnov, E. V. Pestryakov, A. Ovchinnikov
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Abstract

Relevance. The use of fertilizers in the agro-industrial complex is an important means to ensure sustainable development, food and environmental security. The scientific application of various types of fertilizers can reduce the negative impact on natural ecosystems, as well as optimize the use of resources and take into account the individual needs of each plant. Due to the balanced composition and biological modification by chelate complexes, fertilizer mixture has increased biological efficiency and stimulate plant growth. At the same time, there is an urgent task of obtaining mixtures that have a high degree of uniformity. In this connection, the requirements for the mixing equipment are very high, since the structural and kinematic parameters are the most important factors affecting the stability of the mixing process and the uniformity of the final mixture.Methods. Based on the analysis of existing mixing plants, the authors proposed the concept of a centrifugal type mixing plant with a working body in the form of a conical surface. In the course of the research, the processes occurring during the operation of the working body, the proposed centrifugal mixer, were studied using methods of mathematical analysis, graphical and mathematical modelling.Results. As a result of the research, it was found that the greatest influence on the change in the absolute velocity of the granules is exerted by the circumferential velocity of the granules, which is largely determined by the rotation frequency and parameters of the conical surface. In turn, it was found that over time, the angle between the direction of the absolute velocity of the fertilizer granules and the forming conical surface tends to the direction of the circumferential velocity, while with increasing rotation frequency, this indicator changes more rapidly.
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离心式搅拌站工作机构的理论研究
相关性。在农工综合体中使用肥料是确保可持续发展、粮食和环境安全的重要手段。科学施用各种类型的肥料可以减少对自然生态系统的负面影响,优化资源利用,并兼顾每种植物的个性化需求。由于螯合态络合物的均衡成分和生物改性作用,混合肥料具有提高生物效率和刺激植物生长的作用。同时,获得具有高度均匀性的混合物也是一项紧迫任务。在这方面,对混合设备的要求非常高,因为结构和运动参数是影响混合过程稳定性和最终混合物均匀性的最重要因素。根据对现有搅拌设备的分析,作者提出了离心式搅拌设备的概念,其工作主体为锥形表面。在研究过程中,使用数学分析、图形和数学建模方法研究了工作体(即拟议的离心式搅拌机)在运行过程中发生的过程。研究发现,对颗粒绝对速度变化影响最大的是颗粒的圆周速度,而圆周速度在很大程度上取决于旋转频率和锥形表面的参数。反过来,研究还发现,随着时间的推移,肥料颗粒绝对速度方向与成型锥形表面之间的夹角趋向于圆周速度方向,而随着旋转频率的增加,这一指标变化得更快。
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