Hydrodynamic Performance Study of a Reciprocating Plate Column Dirven by Electro-permanent Magnet Technology

Abstract

The reciprocating plate column is a kind of column with the plates driven by a geared motor, and it has advantages in regard to efficiency compared to traditional columns in the extraction process, however, it comes with an increase in energy consumption. A new type of reciprocating plate column driven by electro-permanent magnet technology (EPM) is proposed in this paper to obtain a better performance with lower energy consumption. The feasibility and performance of the proposed column is studied by numerical simulation and experiments with a kerosene–water system. The electro-permanent magnet chuck could provide a maximum amplitude of 12 mm in this study. Kerosene was used as the dispersed phase, and deionized water was used as the continuous phase, in a laboratory-scale 35 mm diameter reciprocating plate column driven by EPM. Hydrodynamic performance experiments were carried out with different flowrates of both phases and reciprocating frequencies. The experimental results show that the electro-permanent magnet chuck, which serves as the driving device of the reciprocating plate column, plays the role of adding energy and increasing the droplet breakage. In addition, the energy consumption of the reciprocating plate column with traditional geared motor and electro-permanent magnet chuck is calculated respectively. Compared with the traditional geared motor, the energy saving of the electro-permanent magnet chuck is as high as 98.55%.