Reducing Aerodynamic Drag on Roof-Mounted Lightbars for Emergency Vehicles

Abstract

This paper investigates the impact of contemporary lightbars on vehicle fuel efficiency with a focus on quantifying their effects on fuel consumption and exploring strategies to improve drag performance through modifications. Simulations showed an 8–11% increase in drag for square-back vehicles, with greater penalties outlined for vehicles with rear-slanting roofs. Given the moderate drag increase, the impact on the driving range, especially for electric vehicles, remains minimal, supporting the continued use of external lightbars. Positioning experiments suggest marginal drag reductions when lowering the lightbar to its lowest position due to additional drag effects that can be caused by the mounting mechanism in its condensed form. Angling the lightbar showed negligible drag increases up to an angle of 2.5 degrees, but beyond that, a 4% increase in drag was observed for every additional 2.5 degrees. Additionally, fitting drag-reducing ramps ahead of the lightbar yielded no significant drag savings. Noise analysis identified that the lightbar’s wake and rear surfaces were responsible for the largest production of noise. The optimal lightbar design was found to incorporate overflow rather than underflow and rear tapering in sync with roof curvature. Appendable clip-on devices for the lightbar, particularly rear clip-ons, demonstrated appreciable drag reductions of up to 2.5%. A final optimised lightbar design produced a minimal 2.8% drag increase when fitted onto an unmarked vehicle, representing a threefold improvement compared with the current generation of lightbars. This study advances the field of lightbar aerodynamics by precisely quantifying drag effects by using highly detailed geometry and examines the significance of optimal positioning, angle adjustment, and appendable clip-on devices in greater depth than any existing published work.