Natural and synthetic isoprene rubbers obtained using Ziegler–Natta catalysts

A. A. Zuev, V. L. Zolotarev, I. P. Levenberg, L. A. Kovaleva, I. S. Nasyrov
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Abstract

Objectives. To compare the properties of rubber compounds and rubbers based on natural rubber RSS1 and synthetic isoprene rubbers obtained using Ti, Nd, Gd catalysts, both when used individually in the formulation of rubber compounds and when synthetic analogues partially replace natural rubber.Methods. Rubber compounds were prepared using a laboratory roll and a 100 cm3 rubber mixer. For rubber compounds, the following factors were determined: Mooney viscosity, cohesive strength, and vulcanization characteristics. For rubbers, the following factors were determined: physical and mechanical parameters, Shore A hardness, rebound resilience, and volume loss upon abrasion.Results. Based on the results of the rubber compound tests, the study showed that compounds based on all the synthetic polyisoprenes studied are significantly inferior to compounds based on natural rubber in terms of cohesive strength. The partial replacement of natural rubber with synthetic rubber (regardless of the type of catalytic system) leads to a significant decrease in the cohesive strength of the blends. Despite the differences observed in the properties of the rubber compounds, the results of the rubbers based on individual rubbers do not manifest significant differences.Conclusions. The study demonstrated the influence of defects (oligomers, gel, low molecular weight fractions, branches, and 3,4-units) in the structure of synthetic polyisoprenes on the cohesive strength index of rubber compounds based on them, in which the number of 3,4-units plays a decisive role. The study also showed the potential of studying synthetic polyisoprenes as analogues of natural rubber in formulations of rubber compounds in the aims of resolving the problem of import substitution in the tire and rubber goods industry.
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使用齐格勒-纳塔催化剂获得天然和合成异戊二烯橡胶
目的:比较以天然橡胶 RSS1 为基础的橡胶化合物和橡胶以及使用 Ti、Nd、Gd 催化剂制备的合成异戊二烯橡胶的性能。比较以天然橡胶 RSS1 为基础的橡胶复合物和橡胶的特性,以及使用 Ti、Nd、Gd 催化剂获得的合成异戊二烯橡胶的特性。使用实验室轧辊和 100 cm3 橡胶混合器制备橡胶化合物。对于橡胶复合物,确定了以下因素:门尼粘度、内聚强度和硫化特性。对于橡胶,确定了以下因素:物理和机械参数、邵氏 A 硬度、回弹弹性和磨损时的体积损失。根据橡胶复合物测试的结果,研究表明,就内聚强度而言,基于所有研究的合成聚异戊二烯的复合物明显低于基于天然橡胶的复合物。用合成橡胶部分替代天然橡胶(无论催化系统类型如何)会导致混合物的内聚强度显著下降。尽管观察到橡胶复合物的性能存在差异,但基于单个橡胶的橡胶结果并无明显差异。研究表明,合成聚异戊二烯结构中的缺陷(低聚物、凝胶体、低分子量馏分、分支和 3,4 单位)对以其为基础的橡胶化合物的内聚强度指数有影响,其中 3,4 单位的数量起着决定性作用。该研究还显示了将合成聚异丁烯作为橡胶化合物配方中天然橡胶的类似物进行研究的潜力,目的是解决轮胎和橡胶制品行业的进口替代问题。
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