Developing and Assessing Performance of a Laboratory-Scale Fluidized Bed Dryer

Iniubong James Uwa, I. Oboh
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Abstract

A laboratory-scale batch fluidized bed dryer with 75 mm bed diameter was designed, fabricated and evaluated to study the hydrodynamics of river sand as well as the drying of cassava mash and bitter kola particulates. The hydrodynamics properties such as minimum fluidization velocity, effect of bed height and pressure drop across the bed, effect of particle size  and density on minimum fluidization velocity and stability of the bed column of river sand were studied. Drying of cassava mash to edible garri was carried out at in fluidized bed dryer  at controlled temperatures. Drying characteristics of the laboratory fluidized bed dryer was compared with the laboratory WiseVen oven (model number: WOF - 105) using bitter kola particulate material sample. The experimental results from laboratory-scale fluidized bed dryer showed that the minimum fluidization velocity increases as material density increases and the value of the minimum fluidization velocity obtained from the fluidized bed gave good agreement with other empirical correlation such as Kozeny-Carman Equation. The fluidized bed dryer showed high rates of moisture removal over the conventional oven with the ratio of 1:29 under the same operating conditions. Drying of cassava mash to edible garri was achieved at lower drying temperatures of 83 oC \(\pm\) 3 oC at 55 minutes when compared to conventional frying temperatures of cassava mash to edible at 180 – 200 oC thereby saving energy cost. Hence, this fluidized bed dryer is recommended for use in demonstrating hydrodynamics and drying of particulate materials in the laboratory.
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开发和评估实验室规模流化床干燥器的性能
设计、制造和评估了实验室规模的批量流化床干燥器(床径为 75 毫米),以研究河沙的流体力学以及木薯泥和苦杏仁颗粒的干燥。研究了流体力学特性,如最小流化速度、床面高度和床面压降的影响、颗粒大小和密度对最小流化速度的影响以及河沙床柱的稳定性。在流化床干燥器中,在可控温度下将木薯泥干燥成食用嘎啦。使用苦可乐颗粒材料样品,比较了实验室流化床干燥器和实验室 WiseVen 烘箱(型号:WOF - 105)的干燥特性。实验室规模流化床干燥器的实验结果表明,随着材料密度的增加,最小流化速度也在增加,流化床获得的最小流化速度值与其他经验相关系数(如 Kozeny-Carman Equation)非常吻合。在相同的操作条件下,流化床干燥器的水分去除率比传统烘箱高,两者的比率为 1:29。与传统的180 - 200 oC的木薯泥炒制温度相比,在55分钟内以83 oC \(\pm\) 3 oC的较低干燥温度将木薯泥干燥成可食用的garri,从而节省了能源成本。因此,建议在实验室中使用这种流化床干燥机来演示流体力学和颗粒材料的干燥。
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