An Integrated High Precision Absolute Angular Displacement Sensor

Bingnan Zhan, Changliang Wu, Xiaokang Liu, Pei Huang, Peiyu Yu
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Abstract

This paper proposed a high precision absolute angular displacement time grating sensor, and was assembled into an integrated encoder. This absolute angle sensor contains two incremental sensors, namely, N1 measurement period fine measurement component and N2 measurement period coarse measurement component, N1 and N2 are mutually prime, and N1 > N2. The induction electrodes of the fine measurement component adopt differential design to minimize the effects of external electromagnetic interference and common mode interference between different sensing units so as to achieve high precision displacement measurement, the phase difference between two incremental sensor is used for absolute positioning. The reflecting ring design simplifies the structure of the encoder and facilitates sensor integration. The induction output signals of different components are cross connected through leads to the reflecting ring far away from the measurement component to the first harmonic error during the measurement period. The reading heads adopt a round, uniformly distributed design scheme, and the average effect of the whole circumference closed ring sampling scheme is beneficial for improving measurement accuracy and eliminating harmonic errors. A sensor prototype with a diameter of 83mm was manufactured and assembled into an integrated encoder. Experimental results show that the sensor achieve a precision of 12" over a full 360° measurement range and a resolution of 0.5", and it can realize absolute positioning.
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集成式高精度绝对角位移传感器
本文提出了一种高精度绝对角位移时间光栅传感器,并将其组装成一个集成编码器。该绝对角度传感器包含两个增量式传感器,即 N1 测量周期精细测量元件和 N2 测量周期粗略测量元件,N1 和 N2 互为质数,且 N1 > N2。精测组件的感应电极采用差分设计,最大限度地降低外部电磁干扰和不同传感单元之间的共模干扰,从而实现高精度位移测量,两个增量传感器之间的相位差用于绝对定位。反射环设计简化了编码器的结构,有利于传感器的集成。不同元件的感应输出信号通过导线交叉连接到远离测量元件的反射环上,以消除测量期间的一次谐波误差。读数头采用圆形均匀分布设计方案,全圆周闭环采样方案的平均效应有利于提高测量精度和消除谐波误差。我们制造了直径为 83 毫米的传感器原型,并将其组装成一个集成编码器。实验结果表明,该传感器在整个 360° 测量范围内的精度可达 12",分辨率为 0.5",并可实现绝对定位。
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