Circular Fluid Heating—Transient Entropy Generation

Abstract

A technical issue with fluid flow heating is the relatively small temperature increase as the fluid passes through the heating surface. The fluid does not spend enough time inside the heating source to significantly raise its temperature, despite the heating source itself experiencing a substantial increase. To address this challenge, the concept of the multiple circular heating of air was developed, forming the basis of this work. Two PTC heaters with longitudinal fins are located within a closed channel inside housing composed of a thermal insulation material. Air flows circularly from one finned surface to another. Analytical modeling and experimental testing were used in the analysis, with established restrictions and boundary conditions. An important outcome of the analysis was the methodology established for the optimization of the geometric and process parameters based on minimizing the transient thermal entropy. In conducting the analytical modeling, the temperature of the PTC heater was assumed to be constant at 150 °C and 200 °C. By removing the restrictions and adjusting the boundary conditions, the established methodology for the analysis and optimization of various thermally transient industrial processes can be applied more widely. The experimental determination of the transient thermal entropy was performed at a much higher air flow rate of 0.005 m3s−1 inside the closed channel. The minimum transient entropy also indicates the optimal time for the opening of the channel, allowing the heated air to exit. The novelty of this work lies in the controlled circular heating of the fluid and the establishment of the minimum transient thermal entropy as an optimization criterion.