{"title":"Review on High Phosphorous in Iron Ore: Problem and Way Out","authors":"Akhil Singh, Veerendra Singh, Sudipta Patra, Prashant Dixit, Asim Kumar Mukherjee","doi":"10.1007/s42461-024-01001-6","DOIUrl":null,"url":null,"abstract":"<p>Phosphorous is an undesired element present in iron ore used in the steel making process. It leads to an increase in overall production cost as well as deteriorated steel quality. The desired phosphorus content in iron ores used in steel making is < 0.1%. Numerous beneficiation studies are mentioned in the literature; however, there is no commercial scale technology established to beneficiate high phosphorous iron. The major phosphorous bearing minerals are apatite (Ca<sub>5</sub>(PO<sub>4</sub>)(Cl/F/OH), wavellite (Al<sub>3</sub>(PO<sub>4</sub>)<sub>2</sub>(OH)<sub>3</sub>·5(H<sub>2</sub>O)), senegalite (Al<sub>2</sub>(PO<sub>4</sub>)(OH)<sub>3</sub>(H<sub>2</sub>O), barrandite ((Fe,Al)PO<sub>4</sub>·2H<sub>2</sub>O), etc. Ultrafine grinding is required to liberate phosphorous minerals from iron ore minerals and subsequently subject it to flotation, acid leaching, and bioprocessing. The selective flotation of iron ore could successfully reduce the phosphorous content from 0.82% to < 0.20% with the combination of grinding, magnetic separation, and carbothermic reduction. Acid leaching processes are also able to remove ~80% (0.85%→0.16%) of phosphorus; however, these are relatively costly and complex processes. The mechanism of bio-extraction for phosphorous removal is reported as one of the most successful processes. This process is capable of removing more than 80% of the total phosphorous and significantly reducing the phosphorous content from 1.06% to 0.16%. The main disadvantage of this process is that it occurs at a much slower pace. In today’s scenario, ultrafine grinding followed by froth flotation seems to be the most feasible solution for the beneficiation of high phosphorous iron ore in which the concentrate obtained can be utilized for pellet making and ultimately used for steel making processes. Development of additives for leaching, roasting, and bioprocessing can be explored further to make these processes more effective and economically viable.</p>","PeriodicalId":18588,"journal":{"name":"Mining, Metallurgy & Exploration","volume":"66 1","pages":""},"PeriodicalIF":1.5000,"publicationDate":"2024-05-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Mining, Metallurgy & Exploration","FirstCategoryId":"5","ListUrlMain":"https://doi.org/10.1007/s42461-024-01001-6","RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q3","JCRName":"METALLURGY & METALLURGICAL ENGINEERING","Score":null,"Total":0}
引用次数: 0
Abstract
Phosphorous is an undesired element present in iron ore used in the steel making process. It leads to an increase in overall production cost as well as deteriorated steel quality. The desired phosphorus content in iron ores used in steel making is < 0.1%. Numerous beneficiation studies are mentioned in the literature; however, there is no commercial scale technology established to beneficiate high phosphorous iron. The major phosphorous bearing minerals are apatite (Ca5(PO4)(Cl/F/OH), wavellite (Al3(PO4)2(OH)3·5(H2O)), senegalite (Al2(PO4)(OH)3(H2O), barrandite ((Fe,Al)PO4·2H2O), etc. Ultrafine grinding is required to liberate phosphorous minerals from iron ore minerals and subsequently subject it to flotation, acid leaching, and bioprocessing. The selective flotation of iron ore could successfully reduce the phosphorous content from 0.82% to < 0.20% with the combination of grinding, magnetic separation, and carbothermic reduction. Acid leaching processes are also able to remove ~80% (0.85%→0.16%) of phosphorus; however, these are relatively costly and complex processes. The mechanism of bio-extraction for phosphorous removal is reported as one of the most successful processes. This process is capable of removing more than 80% of the total phosphorous and significantly reducing the phosphorous content from 1.06% to 0.16%. The main disadvantage of this process is that it occurs at a much slower pace. In today’s scenario, ultrafine grinding followed by froth flotation seems to be the most feasible solution for the beneficiation of high phosphorous iron ore in which the concentrate obtained can be utilized for pellet making and ultimately used for steel making processes. Development of additives for leaching, roasting, and bioprocessing can be explored further to make these processes more effective and economically viable.
期刊介绍:
The aim of this international peer-reviewed journal of the Society for Mining, Metallurgy & Exploration (SME) is to provide a broad-based forum for the exchange of real-world and theoretical knowledge from academia, government and industry that is pertinent to mining, mineral/metallurgical processing, exploration and other fields served by the Society.
The journal publishes high-quality original research publications, in-depth special review articles, reviews of state-of-the-art and innovative technologies and industry methodologies, communications of work of topical and emerging interest, and other works that enhance understanding on both the fundamental and practical levels.