Study on the Technology of Ultrasonic, Chemical and Mechanical Combined Treatment of Oilfield Aging Oil

Le Zhang, Jin Hu, Longlong Yan, Si Chen, Yabin Jin, Huan Zhang, Zhe Shen, Tao Yu
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Abstract

Aging oil is a common pollutant in petrochemical enterprises due to its severe emulsification and flocculation, poor settling performance, low oil recovery rate, and high difficulty in treatment. This article adopts the method of mechanical, ultrasonic, and chemical coupling demulsification to treat aging oil, with the water content and oil recovery rate of the treated aging oil as the inspection indicators. The experiment shows that when the oil-water ratio is 1:4, the heating temperature is 50℃, the stirring speed is 180rpm, the ultrasonic frequency is 25kHz, the power is 40W, the ultrasonic time is 25min, and the pH is adjusted to 3-4. The additional amount of FeSO4 is 160mg/L, the additional amount of H2O2 is 0.11%, and the heating stirring reaction is 40min. When the dosage of cationic PAM with an ion degree of 50 is 35mg/L, the centrifugation speed is 3200rpm. The centrifugation time is 20 min, the crude oil recovery rate after aging oil treatment can reach over 94.6%, and the water content of the treated crude oil is less than 0.5%, meeting the standards for crude oil gathering and transportation in China. The oil content in the water generated after aging oil treatment is about 150 mg.L-1, the suspended solids content is 200 mg.L-1, the oil content in the residue is 6%, and the water content is 53%. By analyzing the appearance of aging oil before and after treatment, it was found that when using this process to treat aging oil, the original spatial cross-linking network structure of the aging oil was broken, allowing the water droplets wrapped in the oil to be released, thereby significantly reducing the water content in the recovered oil and improving the oil recovery rate.
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油田老化油超声波、化学和机械联合处理技术研究
老化油乳化絮凝严重,沉降性能差,油品回收率低,处理难度大,是石化企业常见的污染物。本文采用机械、超声、化学耦合破乳的方法处理老化油,以处理后老化油的含水率和油回收率为检测指标。实验表明,当油水比为 1:4,加热温度为 50℃,搅拌速度为 180rpm,超声频率为 25kHz,功率为 40W,超声时间为 25min,pH 调整为 3-4。FeSO4 的添加量为 160mg/L,H2O2 的添加量为 0.11%,加热搅拌反应时间为 40min。当离子度为 50 的阳离子 PAM 用量为 35mg/L 时,离心转速为 3200rpm。离心时间为 20min,老化油处理后的原油采收率可达 94.6%以上,处理后的原油含水率小于 0.5%,达到我国原油集输标准。老化油处理后产生的水中含油量约为 150 mg.L-1,悬浮物含量为 200 mg.L-1,残渣含油量为 6%,含水率为 53%。通过分析老化油处理前后的外观,发现使用该工艺处理老化油时,打破了老化油原有的空间交联网络结构,使包裹在油中的水滴得以释放,从而显著降低了回收油中的含水率,提高了采油率。
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来源期刊
Nature Environment and Pollution Technology
Nature Environment and Pollution Technology Environmental Science-Environmental Science (all)
CiteScore
1.20
自引率
0.00%
发文量
159
审稿时长
36 weeks
期刊介绍: The journal was established initially by the name of Journal of Environment and Pollution in 1994, whose name was later changed to Nature Environment and Pollution Technology in the year 2002. It has now become an open access online journal from the year 2017 with ISSN: 2395-3454 (Online). The journal was established especially to promote the cause for environment and to cater the need for rapid dissemination of the vast scientific and technological data generated in this field. It is a part of many reputed international indexing and abstracting agencies. The Journal has evoked a highly encouraging response among the researchers, scientists and technocrats. It has a reputed International Editorial Board and publishes peer reviewed papers. The Journal has also been approved by UGC (India). The journal publishes both original research and review papers. The ideology and scope of the Journal includes the following. -Monitoring, control and management of air, water, soil and noise pollution -Solid waste management -Industrial hygiene and occupational health -Biomedical aspects of pollution -Toxicological studies -Radioactive pollution and radiation effects -Wastewater treatment and recycling etc. -Environmental modelling -Biodiversity and conservation -Dynamics and behaviour of chemicals in environment -Natural resources, wildlife, forests and wetlands etc. -Environmental laws and legal aspects -Environmental economics -Any other topic related to environment
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