Unlocking Global Efficiency with Enhanced Milling Machines Worldwide

Indonesian Journal of Innovation Studies Pub Date : 2024-06-11 DOI:10.21070/ijins.v25i3.1157

Wiwik Puji Lestari, Indah Apriliana Sari Wulandari, Tedjo Sukmono, R. B. Jakaria

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Abstract

This study investigates the effectiveness of six milling machines at PT. INKA, a railroad car manufacturing company, focusing on CNC Plano 133 and Horizontal Milling 142. Utilizing Overall Equipment Effectiveness (OEE) and Age Replacement methods, the research aims to optimize machine performance and propose preventive maintenance strategies. Data spanning from January 2021 to December 2022 were collected and analyzed. Results indicate that both CNC Plano 133 and Horizontal Milling 142 exhibit suboptimal OEE values, primarily due to breakdown losses. Applying Age Replacement within 10 days significantly enhances reliability, with post-replacement reliability reaching 100%. The findings underscore the importance of preventive maintenance in improving milling machine reliability and overall productivity, thereby enhancing competitiveness and sustainability in the manufacturing sector. Highlight: Improved productivity: Preventive maintenance boosts milling machines' reliability and effectiveness. Resource efficiency: Analyzing OEE minimizes downtime, optimizes production output. Competitive edge: Enhanced performance sustains competitiveness, strengthens manufacturing sector's sustainability. Keyword: Milling machines, Overall Equipment Effectiveness (OEE), Preventive maintenance, Age Replacement, Manufacturing industry

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通过增强型铣床提高全球效率

本研究调查了 PT.INKA公司（一家铁路车辆制造公司）的六台铣床的有效性进行了调查，重点是数控平面铣床133和卧式铣床142。利用整体设备效率（OEE）和机龄更换方法，研究旨在优化机床性能并提出预防性维护策略。研究收集并分析了 2021 年 1 月至 2022 年 12 月期间的数据。结果表明，数控刨床 133 和卧式铣床 142 的 OEE 值均低于最佳值，主要原因是故障损失。在 10 天内进行机龄更换可显著提高可靠性，更换后的可靠性达到 100%。研究结果强调了预防性维护在提高铣床可靠性和整体生产率方面的重要性，从而增强了制造业的竞争力和可持续性。亮点：提高生产率：预防性维护提高了铣床的可靠性和有效性。资源效率：分析 OEE 可最大限度地减少停机时间，优化生产产出。竞争优势：提高性能可保持竞争力，增强制造业的可持续性。关键词：铣床、整体设备效率（OEE）、预防性维护、机龄更换、制造业

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Indonesian Journal of Innovation Studies

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