Hydration of a 2-component CSA-OPC-mix – timing of component blending & setting on demand

Abstract

With the ongoing development of new technologies like 3D printing, the requirements for the performance of cementitious materials become more complex. Setting on demand, while the workability of the material is retained until placement, is an important aspect of this usage. A ternary CSA-OPC-C$ system was developed to achieve setting on demand in a 2-component setup, where two retarded cementitious components were mixed after specific times of storage. The kinetics of the individual systems and the blend were examined by heat flow calorimetry, quantitative X-ray diffraction and pore water analysis. The rheological development was monitored by a penetration test method. The results show that the performance of the blend is independent of the storage time of the individual components and can be tailored by changes in the retarder dosage in the individual components. The initial reaction in the blend is characterized by the simultaneous dissolution of ye'elimite and C3S, resulting in the formation of ettringite as the sole detectable hydrate phase. The fate of silicon remains unclear as with the methodology at hand no silicon incorporating hydrate phase can be identified.