{"title":"A review of physical properties of hot-dip galvanized coating layer by layer and their respective electrochemical corrosion behavior","authors":"Zhiwei Li, Dingding Li, Yulong Zhou, Haoping Peng, Aijun Xie, Jianhua Wang","doi":"10.1108/acmm-02-2024-2963","DOIUrl":null,"url":null,"abstract":"<h3>Purpose</h3>\n<p>This paper aims to contribute to the performance improvement and the broader application of hot-dip galvanized coating.</p><!--/ Abstract__block -->\n<h3>Design/methodology/approach</h3>\n<p>First, the ability to provide barrier protection, galvanic protection, and corrosion product protection provided by hot-dip galvanized coating is introduced. Then, according to the varying Fe content, the growth process of each sublayer within the hot-dip galvanized coating, as well as their respective microstructures and physical properties, is presented. Finally, the electrochemical corrosion behaviors of the different sublayers are analyzed.</p><!--/ Abstract__block -->\n<h3>Findings</h3>\n<p>The hot-dip galvanized coating is composed of η-Zn sublayer, ζ-FeZn13 sublayer, δ-FeZn10 sublayer, and Γ-Fe3Zn10 sublayer. Among these sublayers, with the increase in Fe content, the corrosion potential moves in a noble direction.</p><!--/ Abstract__block -->\n<h3>Research limitations/implications</h3>\n<p>There is a lack of research on the corrosion behavior of each sublayer of hot-dip galvanized coating in different electrolytes.</p><!--/ Abstract__block -->\n<h3>Practical implications</h3>\n<p>It provides theoretical guidance for the microstructure control and performance improvement of hot-dip galvanized coatings.</p><!--/ Abstract__block -->\n<h3>Originality/value</h3>\n<p>The formation mechanism, coating properties, and corrosion behavior of different sublayers in hot-dip galvanized coating are expounded, which offers novel insights and directions for future research.</p><!--/ Abstract__block -->","PeriodicalId":8217,"journal":{"name":"Anti-corrosion Methods and Materials","volume":null,"pages":null},"PeriodicalIF":2.3000,"publicationDate":"2024-06-27","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Anti-corrosion Methods and Materials","FirstCategoryId":"88","ListUrlMain":"https://doi.org/10.1108/acmm-02-2024-2963","RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"METALLURGY & METALLURGICAL ENGINEERING","Score":null,"Total":0}
引用次数: 0
Abstract
Purpose
This paper aims to contribute to the performance improvement and the broader application of hot-dip galvanized coating.
Design/methodology/approach
First, the ability to provide barrier protection, galvanic protection, and corrosion product protection provided by hot-dip galvanized coating is introduced. Then, according to the varying Fe content, the growth process of each sublayer within the hot-dip galvanized coating, as well as their respective microstructures and physical properties, is presented. Finally, the electrochemical corrosion behaviors of the different sublayers are analyzed.
Findings
The hot-dip galvanized coating is composed of η-Zn sublayer, ζ-FeZn13 sublayer, δ-FeZn10 sublayer, and Γ-Fe3Zn10 sublayer. Among these sublayers, with the increase in Fe content, the corrosion potential moves in a noble direction.
Research limitations/implications
There is a lack of research on the corrosion behavior of each sublayer of hot-dip galvanized coating in different electrolytes.
Practical implications
It provides theoretical guidance for the microstructure control and performance improvement of hot-dip galvanized coatings.
Originality/value
The formation mechanism, coating properties, and corrosion behavior of different sublayers in hot-dip galvanized coating are expounded, which offers novel insights and directions for future research.
期刊介绍:
Anti-Corrosion Methods and Materials publishes a broad coverage of the materials and techniques employed in corrosion prevention. Coverage is essentially of a practical nature and designed to be of material benefit to those working in the field. Proven applications are covered together with company news and new product information. Anti-Corrosion Methods and Materials now also includes research articles that reflect the most interesting and strategically important research and development activities from around the world.
Every year, industry pays a massive and rising cost for its corrosion problems. Research and development into new materials, processes and initiatives to combat this loss is increasing, and new findings are constantly coming to light which can help to beat corrosion problems throughout industry. This journal uniquely focuses on these exciting developments to make essential reading for anyone aiming to regain profits lost through corrosion difficulties.
• New methods, materials and software
• New developments in research and industry
• Stainless steels
• Protection of structural steelwork
• Industry update, conference news, dates and events
• Environmental issues
• Health & safety, including EC regulations
• Corrosion monitoring and plant health assessment
• The latest equipment and processes
• Corrosion cost and corrosion risk management.