The Challenges and Advances in Recycling/Re-Using Powder for Metal 3D Printing: A Comprehensive Review

IF 2.6 3区 材料科学 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Metals Pub Date : 2024-08-02 DOI:10.3390/met14080886
Alex Lanzutti, Elia Marin
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Abstract

This review explores the critical role of powder quality in metal 3D printing and the importance of effective powder recycling strategies. It covers various metal 3D printing technologies, in particular Selective Laser Melting, Electron Beam Melting, Direct Energy Deposition, and Binder Jetting, and analyzes the impact of powder characteristics on the final part properties. This review highlights key challenges associated with powder recycling, including maintaining consistent particle size and shape, managing contamination, and mitigating degradation effects from repeated use, such as wear, fragmentation, and oxidation. Furthermore, it explores various recycling techniques, such as sieving, blending, plasma spheroidization, and powder conditioning, emphasizing their role in restoring powder quality and enabling reuse.
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金属三维打印粉末回收/再利用的挑战与进展:全面回顾
本综述探讨了粉末质量在金属三维打印中的关键作用以及有效粉末回收策略的重要性。它涵盖了各种金属三维打印技术,特别是选择性激光熔融、电子束熔融、直接能量沉积和粘结剂喷射,并分析了粉末特性对最终零件性能的影响。本综述强调了与粉末回收相关的主要挑战,包括保持一致的粒度和形状、管理污染以及减轻反复使用造成的降解效应,如磨损、碎裂和氧化。此外,它还探讨了各种回收技术,如筛分、混合、等离子球化和粉末调理,强调了这些技术在恢复粉末质量和实现重复使用方面的作用。
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来源期刊
Metals
Metals MATERIALS SCIENCE, MULTIDISCIPLINARY-METALLURGY & METALLURGICAL ENGINEERING
CiteScore
4.90
自引率
13.80%
发文量
1832
审稿时长
1.5 months
期刊介绍: Metals (ISSN 2075-4701) is an open access journal of related scientific research and technology development. It publishes reviews, regular research papers (articles) and short communications. Our aim is to encourage scientists to publish their experimental and theoretical results in as much detail as possible. Therefore, there is no restriction on the length of the papers. The full experimental details must be provided so that the results can be reproduced. Metals provides a forum for publishing papers which advance the in-depth understanding of the relationship between the structure, the properties or the functions of all kinds of metals.
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