Aluminium alloy nanocomposite made with SiC via ultrasonic stir casting: Behaviour study

IF 1.5 4区工程技术 Q3 ENGINEERING, MECHANICAL Journal of Mechanical Science and Technology Pub Date : 2024-08-02 DOI:10.1007/s12206-024-0711-y

R. Venkatesh, K. Logesh, Satyendra Singh, Pradeep Kumar Singh, Ismail Hossain, V. Mohanavel, Manzoore Elahi M. Soudagar, Sulaiman Ali Alharbi, Sami Al Obaid

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引用次数: 0

Abstract

The research attempted to enrich the aluminium alloy (Al/Mg) nanocomposite with silicon carbide (SiC). The ultrasonic assist stir cast established that the Al/Mgnanocomposite is involved in microstructure, hardness and tensile performance. Its result is uniform dispersion without agglomeration, and 7.5 wt% SiC owns higher microhardness and better tensile strength of 161±1.5 H V and 238±2 MPa. This nano Al/Mg alloy composite is subjected to machining studies by using a vertical CNC milling setup & titanium nitride (TiN) coated end mill functioned by 300–1200 rpm spindle speed (N), 0.01–0.04mm/rev feed rate (FR) and 0.1–0.4 mm depth of cut (DOC). The impact DOC, FR, and N on material removal rate (MRR), temperature (T), and tool wear (Tw) are measured, and the L16 design experiment (ANOVA-GLM) is defined. Finally, the best interaction input milling parameter pairs on obtaining high MRR with the least T and Tw. The DOC is the most significant factor in controlling the MRR, T and Tw.

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通过超声波搅拌铸造法制造的含碳化硅铝合金纳米复合材料：行为研究

该研究尝试在铝合金（Al/Mg）纳米复合材料中添加碳化硅（SiC）。超声波辅助搅拌铸造确定了铝/镁纳米复合材料的微观结构、硬度和拉伸性能。其结果是分散均匀无团聚，7.5 wt% SiC 具有更高的显微硬度和更好的抗拉强度（161±1.5 H V 和 238±2 MPa）。该纳米铝镁合金复合材料采用立式数控铣床和氮化钛（TiN）涂层立铣刀进行加工研究，主轴转速（N）为 300-1200 rpm，进给速度（FR）为 0.01-0.04 mm/rev，切削深度（DOC）为 0.1-0.4 mm。测量了 DOC、FR 和 N 对材料去除率（MRR）、温度（T）和刀具磨损（Tw）的影响，并定义了 L16 设计实验（方差分析-GLM）。最后，在获得高 MRR 的同时，T 和 Tw 值最小的最佳交互输入铣削参数对。DOC 是控制 MRR、T 和 Tw 的最重要因素。

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来源期刊

Journal of Mechanical Science and Technology 工程技术-工程：机械

CiteScore

2.90

自引率

6.20%

发文量

517

审稿时长

7.7 months

期刊介绍： The aim of the Journal of Mechanical Science and Technology is to provide an international forum for the publication and dissemination of original work that contributes to the understanding of the main and related disciplines of mechanical engineering, either empirical or theoretical. The Journal covers the whole spectrum of mechanical engineering, which includes, but is not limited to, Materials and Design Engineering, Production Engineering and Fusion Technology, Dynamics, Vibration and Control, Thermal Engineering and Fluids Engineering. Manuscripts may fall into several categories including full articles, solicited reviews or commentary, and unsolicited reviews or commentary related to the core of mechanical engineering.