Hygrothermal assessment of three bio-based insulation systems for internal retrofitting solid masonry walls

Abstract

The present project investigated the hygrothermal performance and risk of mould growth in solid masonry walls retrofitted internally with three diffusion-open bio-based insulation materials (two loose-fill cellulose and one hemp fibre), installed in test containers with controlled indoor climate. Focus was on bio-based insulation materials, as these are upcoming due to necessary CO2 reductions and because the hygroscopic properties of bio-based materials are different from traditional insulation materials like mineral wool therefore, some manufacturers claim a vapour barrier is unnecessary, even in relatively cold climates. The project was a large experimental study in two reefer containers with reconfigured facades, in which solid masonry walls with embedded wooden elements were constructed. The study focused on the conditions in the masonry/insulation interface and in the embedded wooden elements. The effect of hydrophobization and different indoor moisture loads were also investigated. Moreover, the bio-based insulation systems were compared with a wall insulated with the traditional mineral wool and vapour barrier system. Relative humidity and temperature were measured at several locations in the test walls for 1 year and 9 months. Measurements show that exposed masonry walls retrofitted internally with diffusion-open bio-based insulation materials resulted in unacceptably high moisture levels (>80% RH over longer periods). Lower moisture levels were observed when the internal insulation was combined with hydrophobization against wind-driven rain, but unacceptably high moisture levels still occurred (60%–70% in summer and 95%–100% in winter in the interface). Hydrophobization reduced the moisture levels in the interface and embedded wooden elements only in walls facing southwest, which is the direction with the most wind-driven rain. Mould growth tests showed no growth in the interface in walls insulated with cellulose insulation (mycometer surface value <25). Meanwhile growth was found in all four walls insulated with hemp fibre matts (mycometer surface value >400).