Study on the dynamic heating polymerization of PA MXD6: From thermal analysis to efficient polymerization

Abstract

Optimizing a practical polymerization strategy for poly(m-xylylene adipamide) (PA MXD6) requires regulating the high-temperature residence time and preventing the solidification of the reaction mixture. Dynamic heating strategies have shown promise in addressing this issue. However, conventional polycondensation kinetics are not optimal for characterizing nonisothermal processes due to continuous changes in the reactant state. This study employed thermal analysis as a continuous monitoring method to comprehensively investigate the effects of pressure, temperature, and diffusion on polymerization. The results indicate that high heating rates lead to faster reaction rates, as evidenced by the evolution of the kinetic parameters throughout the reaction process. Nevertheless, excessively high heating rates increase the solidification risk. To resolve this contradiction, a low-rate heating process with pressure was developed for efficient polymerization and scale-up, resulting in superior products. This study provides new insights into polyamide polymerization and offers practical guidelines for enhancing polymerization efficiency and process stability.