Construction of a prediction model for properties of wear-resistant steel using industrial data based on machine learning approach

Xue-yun Gao, Wen-bo Fan, Lei Xing, Hui-jie Tan, Xiao-ming Yuan, Hai-yan Wang
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Abstract

A prediction model leveraging machine learning was developed to forecast the tensile strength of wear-resistant steels, focusing on the relationship between composition, hot rolling process parameters and resulting properties. Multiple machine learning algorithms were compared, with the deep neural network (DNN) model outperforming others including random forests, gradient boosting regression, support vector regression, extreme gradient boosting, ridge regression, multi-layer perceptron, linear regression and decision tree. The DNN model was meticulously optimized, achieving a training set mean squared error (MSE) of 14.177 with a coefficient of determination (R2) of 0.973 and a test set MSE of 21.573 with an R2 of 0.960, reflecting its strong predictive capabilities and generalization to unseen data. In order to further confirm the predictive ability of the model, an experimental validation was carried out, involving the preparation of five different steel samples. The tensile strength of each sample was predicted and then compared to actual measurements, with the error of the results consistently below 5%.

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基于机器学习方法,利用工业数据构建耐磨钢性能预测模型
利用机器学习技术开发了一种预测模型,用于预测耐磨钢的抗拉强度,重点关注成分、热轧工艺参数和最终性能之间的关系。对多种机器学习算法进行了比较,结果发现深度神经网络(DNN)模型优于随机森林、梯度提升回归、支持向量回归、极端梯度提升、脊回归、多层感知器、线性回归和决策树等其他算法。DNN 模型经过精心优化,训练集的均方误差(MSE)为 14.177,判定系数(R2)为 0.973;测试集的均方误差(MSE)为 21.573,判定系数(R2)为 0.960,反映出其强大的预测能力和对未见数据的泛化能力。为了进一步证实模型的预测能力,我们进行了实验验证,包括制备五个不同的钢材样品。对每个样品的拉伸强度进行预测,然后与实际测量结果进行比较,结果误差始终低于 5%。
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来源期刊
自引率
16.00%
发文量
161
审稿时长
2.8 months
期刊介绍: Publishes critically reviewed original research of archival significance Covers hydrometallurgy, pyrometallurgy, electrometallurgy, transport phenomena, process control, physical chemistry, solidification, mechanical working, solid state reactions, materials processing, and more Includes welding & joining, surface treatment, mathematical modeling, corrosion, wear and abrasion Journal of Iron and Steel Research International publishes original papers and occasional invited reviews on aspects of research and technology in the process metallurgy and metallic materials. Coverage emphasizes the relationships among the processing, structure and properties of metals, including advanced steel materials, superalloy, intermetallics, metallic functional materials, powder metallurgy, structural titanium alloy, composite steel materials, high entropy alloy, amorphous alloys, metallic nanomaterials, etc..
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