A digital twin system for centrifugal pump fault diagnosis driven by transfer learning based on graph convolutional neural networks

Abstract

In industrial sectors such as shipping, chemical processing, and energy production, centrifugal pumps often experience failures due to harsh operational environments, making it challenging to accurately identify fault types. Traditional fault diagnosis methods, which heavily rely on existing fault datasets, suffer from limited generalization capabilities, especially when substantial labeled and specific fault sample data are lacking. This paper proposes a novel fault diagnosis approach for centrifugal pumps, utilizing a digital twin (DT) framework powered by a graph transfer learning model to address this issue. Firstly, a high-fidelity DT model is constructed to simulate the flow-induced vibration response of the impeller under different health states to enrich the type and scale of the dataset. Secondly, a graph convolutional neural networks (GCN) model is constructed to learn the knowledge of simulation data, and the Wasserstein distance between simulation data and measured data is optimized for adversarial domain adaptation, thereby achieving efficient cross-domain fault diagnosis. Experimental results demonstrate that the proposed algorithm delivers effective fault diagnosis with minimal prior knowledge and outperforms comparable models. Furthermore, the DT system developed using the proposed model enhances the operational reliability of centrifugal pumps, reduces maintenance costs, and presents an innovative application of DT technology in industrial fault diagnosis.