Potentials of Additive Manufacturing for Cutting Tools: A Review of Scientific and Industrial Applications

IF 2.6 3区材料科学 Q3 MATERIALS SCIENCE, MULTIDISCIPLINARY Metals Pub Date : 2024-08-29 DOI:10.3390/met14090982

Tobias Kelliger, Markus Meurer, Thomas Bergs

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Abstract

Additive manufacturing (AM) techniques enable new design concepts for performance improvements and functional integration in a wide range of industries. One promising application is in additively manufactured cutting tools for machining, improving process reliability on the one hand and increasing tool life and process productivity on the other hand. Compared to conventional manufacturing processes, AM allows for new and complex geometrical designs, enables the production of individualized parts, and offers new possibilities for alloy composition and material design. This work gives a comprehensive and systematic review of scientific as well as industrial activities, studies, and solutions regarding AM cutting tools and their fields of application. Four different areas are identified, including cooling and coolant supply, damping and vibrational behavior, lightweight design and topology optimization, and functional integration. Thus, the relevant and promising approaches for the industrialization of AM cutting tools are highlighted, and a perspective is given on where further scientific knowledge is needed.

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切削工具增材制造的潜力：科学与工业应用综述

快速成型制造（AM）技术为各行各业的性能改进和功能集成提供了新的设计理念。其中一个前景广阔的应用领域是用于机械加工的增材制造切削工具，一方面可提高加工可靠性，另一方面可延长工具寿命并提高加工生产率。与传统制造工艺相比，快速成型技术可以实现新的复杂几何设计，生产个性化零件，并为合金成分和材料设计提供新的可能性。本著作全面系统地回顾了有关 AM 切削工具及其应用领域的科学和工业活动、研究和解决方案。其中确定了四个不同的领域，包括冷却和冷却剂供应、阻尼和振动行为、轻量化设计和拓扑优化以及功能集成。因此，重点介绍了实现 AM 切削工具工业化的相关和有前景的方法，并对需要进一步科学知识的领域进行了展望。

本文章由计算机程序翻译，如有差异，请以英文原文为准。

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来源期刊

Metals MATERIALS SCIENCE, MULTIDISCIPLINARY-METALLURGY & METALLURGICAL ENGINEERING

CiteScore

4.90

自引率

13.80%

发文量

1832

审稿时长

1.5 months

期刊介绍： Metals (ISSN 2075-4701) is an open access journal of related scientific research and technology development. It publishes reviews, regular research papers (articles) and short communications. Our aim is to encourage scientists to publish their experimental and theoretical results in as much detail as possible. Therefore, there is no restriction on the length of the papers. The full experimental details must be provided so that the results can be reproduced. Metals provides a forum for publishing papers which advance the in-depth understanding of the relationship between the structure, the properties or the functions of all kinds of metals.