{"title":"A capillary fiber-based liquid metal pressure sensor","authors":"Xiao-Ping Zhou and Qi Zhang","doi":"10.1088/1402-4896/ad74b0","DOIUrl":null,"url":null,"abstract":"The capillary fibers can easily be prefabricated in the factory, and their production cost is reduced. Moreover, the liquid metal fibers have the advantages of good integrity, excellent electrical conductivity, inherent stretchability, easy phase transition, and can be woven or knitted into smart fabrics. To solve the problems of the complex manufacture process and low integrity of lithographic sensors, capillary fibers replace the lithographic microfluidic channel to fill liquid metal to manufacture the pressure sensor in this paper. The prefabricated fiber is poured directly to produce the flexible chip. The steel shell is employed to increase the sensor’s measuring range and to enhance its overall performance. Compression experiments on the developed sensor are conducted, and pressure-resistance curves of the developed pressure sensor are obtained. The analytical solution of the pressure for the developed sensor is derived, and the analytical results are in good agreement with the experimental data. The cyclic loading experimental result shows that the measuring range of the chip is from 0 kPa to 1900 kPa with a full-scale output value of 1644 mΩ, linearity varying from 0.14 to 1.22 mΩ kPa−1, curve coincidence of 48.2%, repeatability of 2.77% and hysteresis of 5.26%. The measuring range of the developed pressure sensor is from 0 MPa to 20 MPa with a full-scale output value of 1046 mΩ, linearity ranging from 35.63 to 70.20 mΩ MPa−1, curve coincidence of 7.5%, repeatability of 2.35% and hysteresis of 4.53%. The comparison of performance indexes shows that the capillary fiber-based chip has good measurement performance, and the introduction of steel shell further improves the measurement performance.","PeriodicalId":20067,"journal":{"name":"Physica Scripta","volume":"46 1","pages":""},"PeriodicalIF":2.6000,"publicationDate":"2024-09-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Physica Scripta","FirstCategoryId":"101","ListUrlMain":"https://doi.org/10.1088/1402-4896/ad74b0","RegionNum":3,"RegionCategory":"物理与天体物理","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"PHYSICS, MULTIDISCIPLINARY","Score":null,"Total":0}
引用次数: 0
Abstract
The capillary fibers can easily be prefabricated in the factory, and their production cost is reduced. Moreover, the liquid metal fibers have the advantages of good integrity, excellent electrical conductivity, inherent stretchability, easy phase transition, and can be woven or knitted into smart fabrics. To solve the problems of the complex manufacture process and low integrity of lithographic sensors, capillary fibers replace the lithographic microfluidic channel to fill liquid metal to manufacture the pressure sensor in this paper. The prefabricated fiber is poured directly to produce the flexible chip. The steel shell is employed to increase the sensor’s measuring range and to enhance its overall performance. Compression experiments on the developed sensor are conducted, and pressure-resistance curves of the developed pressure sensor are obtained. The analytical solution of the pressure for the developed sensor is derived, and the analytical results are in good agreement with the experimental data. The cyclic loading experimental result shows that the measuring range of the chip is from 0 kPa to 1900 kPa with a full-scale output value of 1644 mΩ, linearity varying from 0.14 to 1.22 mΩ kPa−1, curve coincidence of 48.2%, repeatability of 2.77% and hysteresis of 5.26%. The measuring range of the developed pressure sensor is from 0 MPa to 20 MPa with a full-scale output value of 1046 mΩ, linearity ranging from 35.63 to 70.20 mΩ MPa−1, curve coincidence of 7.5%, repeatability of 2.35% and hysteresis of 4.53%. The comparison of performance indexes shows that the capillary fiber-based chip has good measurement performance, and the introduction of steel shell further improves the measurement performance.
期刊介绍:
Physica Scripta is an international journal for original research in any branch of experimental and theoretical physics. Articles will be considered in any of the following topics, and interdisciplinary topics involving physics are also welcomed:
-Atomic, molecular and optical physics-
Plasma physics-
Condensed matter physics-
Mathematical physics-
Astrophysics-
High energy physics-
Nuclear physics-
Nonlinear physics.
The journal aims to increase the visibility and accessibility of research to the wider physical sciences community. Articles on topics of broad interest are encouraged and submissions in more specialist fields should endeavour to include reference to the wider context of their research in the introduction.