Flexural behavior of corroded RC beams repaired with high performance cementitious mortar under cyclic loading

Abstract

The understanding of the cyclic performance of reinforced concrete (RC) elements is of vital importance in relation to the extent of the service life of buildings and infrastructures. Steel rebar corrosion plays a major role in this regard because it significantly affects the overall structural integrity, especially under cyclic loads, leading to reduced stiffness and load‐bearing capacity of structural elements. Cyclic condition has the potential to accelerate the corrosion‐induced cracking and spalling, the effectiveness of the bond strength between rebar and concrete, and also the ductility and energy dissipation characteristics of the structure. The primary objective of this study is to investigate the effectiveness of a high‐performance thixotropic repairing cementitious mortar in improving the fatigue behavior of RC elements through a multiscale experimental approach. First, at the material scale of concrete specimens, two different concrete classes together with the repairing one‐component, pre‐blended, thixotropic cementitious mortar, were tested under incremental cyclic condition. Based on the results obtained from material scale, four reinforced concrete beams were exposed to different levels of accelerated corrosion by means of the impressed current technique and, subsequently, repaired by bonding a layer of the thixotropic high‐performance mortar onto the tension side. Finally, beams were tested under incremental cyclic four‐point bending test to investigate the fatigue behavior in terms of crack onset, propagation and energy dissipation. The resulting cyclic properties and cracking behavior of the structural elements were related to the level of corrosion achieved through the accelerated test and the effectiveness of the structural repair mortar was proven. In terms of code compliance, the repairing mortar was able to fulfill the requirements of frequent and quasi‐permanent combination of loads, remaining below all the threshold values provided by the Italian NTC2018 and Eurocode.