An efficient treatment method of scrap intelligent rating based on machine vision

IF 3.4 2区 计算机科学 Q2 COMPUTER SCIENCE, ARTIFICIAL INTELLIGENCE Applied Intelligence Pub Date : 2024-08-31 DOI:10.1007/s10489-024-05581-0
Wenguang Xu, Pengcheng Xiao, Liguang Zhu, Guangsheng Wei, Rong Zhu
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Abstract

Scrap steel is a green resource that can substitute iron ore and is an important raw material in the modern steel industry. To address the many issues such as high risk, low accuracy in grading, and the susceptibility to questioning fairness in the manual inspection process of scrap steel, we propose an efficient intelligent scrap steel classification method based on machine vision, achieving accurate classification and grading of nine types of scrap steel. Firstly, a scrap steel quality inspection system was established at the scrap steel recycling site, where images of various types of scrap steel were collected and various image processing methods were employed for preprocessing, leading to the establishment of scrap steel datasets and carriage segmentation datasets. Secondly, a carriage segmentation model was built based on image segmentation technology to significantly reduce the influence of complex backgrounds of scrap steel images on classification and grading. Subsequently, an intelligent scrap steel classification grading model was established based on the attention mechanism in deep learning, combined with the Spatially Adaptive Heterogeneous Image Slicing (SAHI) image slicing prediction method, achieving accurate classification and grading of scrap steel under complex backgrounds and high-resolution images in scrap steel recycling. Finally, we conducted tests on the proposed method. Experimental results demonstrate the good generalization of our proposed method, accurately detecting various types of scrap steel, meeting the requirements of accuracy, real-time performance, and good generalization in scrap steel recycling classification and grading, achieving initial industrial application, and exhibiting significant advantages compared to traditional manual scrap steel quality inspection.

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基于机器视觉的废料智能评级高效处理方法
废钢是一种可替代铁矿石的绿色资源,是现代钢铁工业的重要原材料。针对废钢人工检测过程中存在的风险高、分级准确率低、公平性易受质疑等诸多问题,我们提出了一种基于机器视觉的高效智能废钢分级方法,实现了九类废钢的准确分类分级。首先,在废钢回收现场建立废钢质量检测系统,采集各类废钢的图像,采用多种图像处理方法进行预处理,建立废钢数据集和车厢分割数据集。其次,基于图像分割技术建立了车厢分割模型,大大降低了废钢图像复杂背景对分类分级的影响。随后,基于深度学习中的注意力机制,结合空间自适应异构图像切片(SAHI)图像切片预测方法,建立了智能废钢分类分级模型,实现了废钢回收中复杂背景和高分辨率图像下废钢的准确分类分级。最后,我们对所提出的方法进行了测试。实验结果表明,我们提出的方法具有良好的普适性,能准确检测出各种类型的废钢,满足废钢回收分类分级的准确性、实时性和良好普适性的要求,实现了初步的工业应用,与传统的人工废钢质量检测相比具有显著优势。
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来源期刊
Applied Intelligence
Applied Intelligence 工程技术-计算机:人工智能
CiteScore
6.60
自引率
20.80%
发文量
1361
审稿时长
5.9 months
期刊介绍: With a focus on research in artificial intelligence and neural networks, this journal addresses issues involving solutions of real-life manufacturing, defense, management, government and industrial problems which are too complex to be solved through conventional approaches and require the simulation of intelligent thought processes, heuristics, applications of knowledge, and distributed and parallel processing. The integration of these multiple approaches in solving complex problems is of particular importance. The journal presents new and original research and technological developments, addressing real and complex issues applicable to difficult problems. It provides a medium for exchanging scientific research and technological achievements accomplished by the international community.
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