Superpixel perception graph neural network for intelligent defect detection of aero-engine blade

IF 12.2 1区 工程技术 Q1 ENGINEERING, INDUSTRIAL Journal of Manufacturing Systems Pub Date : 2024-09-14 DOI:10.1016/j.jmsy.2024.08.009
Hongbing Shang, Qixiu Yang, Chuang Sun, Xuefeng Chen, Ruqiang Yan
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Abstract

Aero-engine is the core component of aircraft and other spacecraft. The high-speed rotating blades provide power by sucking in air and fully combusting, and various defects will inevitably occur, threatening the operation safety of aero-engine. Therefore, regular inspections are essential for such a complex system. However, existing traditional technology which is borescope inspection is labor-intensive, time-consuming, and experience-dependent. To endow this technology with intelligence, a novel superpixel perception graph neural network (SPGNN) is proposed by utilizing a multi-stage graph convolutional network (MSGCN) for feature extraction and superpixel perception region proposal network (SPRPN) for region proposal. First, to capture complex and irregular textures, the images are transformed into a series of patches, to obtain their graph representations. Then, MSGCN composed of several GCN blocks extracts graph structure features and performs graph information processing at graph level. Last but not least, the SPRPN is proposed to generate perceptual bounding boxes by fusing graph representation features and superpixel perception features. Therefore, the proposed SPGNN always implements feature extraction and information transmission at the graph level in the whole SPGNN pipeline, to alleviate the reduction of receptive field and information loss. To verify the effectiveness of SPGNN, we construct a simulated blade dataset with 3000 images. A public aluminum dataset is also used to validate the performances of different methods. The experimental results demonstrate that the proposed SPGNN has superior performance compared with the state-of-the-art methods.

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用于航空发动机叶片智能缺陷检测的超像素感知图神经网络
航空发动机是飞机和其他航天器的核心部件。高速旋转的叶片通过吸入空气并充分燃烧来提供动力,不可避免地会出现各种缺陷,威胁着航空发动机的运行安全。因此,对于这样一个复杂的系统,定期检查是必不可少的。然而,现有的传统技术--内孔检查--耗费大量人力、时间,并且依赖经验。为了给这项技术赋予智能,我们提出了一种新型超像素感知图神经网络(SPGNN),利用多级图卷积网络(MSGCN)进行特征提取,并利用超像素感知区域建议网络(SPRPN)进行区域建议。首先,为了捕捉复杂和不规则的纹理,将图像转换成一系列斑块,以获得它们的图表示。然后,由多个 GCN 块组成的 MSGCN 提取图结构特征,并在图层面进行图信息处理。最后,我们提出了 SPRPN,通过融合图表示特征和超像素感知特征来生成感知边界框。因此,所提出的 SPGNN 在整个 SPGNN 流程中始终在图层面实现特征提取和信息传输,以减轻感受野的缩小和信息损失。为了验证 SPGNN 的有效性,我们构建了一个包含 3000 幅图像的模拟叶片数据集。我们还使用了一个公共铝数据集来验证不同方法的性能。实验结果表明,与最先进的方法相比,所提出的 SPGNN 性能更优。
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来源期刊
Journal of Manufacturing Systems
Journal of Manufacturing Systems 工程技术-工程:工业
CiteScore
23.30
自引率
13.20%
发文量
216
审稿时长
25 days
期刊介绍: The Journal of Manufacturing Systems is dedicated to showcasing cutting-edge fundamental and applied research in manufacturing at the systems level. Encompassing products, equipment, people, information, control, and support functions, manufacturing systems play a pivotal role in the economical and competitive development, production, delivery, and total lifecycle of products, meeting market and societal needs. With a commitment to publishing archival scholarly literature, the journal strives to advance the state of the art in manufacturing systems and foster innovation in crafting efficient, robust, and sustainable manufacturing systems. The focus extends from equipment-level considerations to the broader scope of the extended enterprise. The Journal welcomes research addressing challenges across various scales, including nano, micro, and macro-scale manufacturing, and spanning diverse sectors such as aerospace, automotive, energy, and medical device manufacturing.
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