Phase-field finite element modelling of creep crack growth in martensitic steels

Abstract

Creep fracture presents a major concern for structural materials and critical components operating at elevated temperatures, thus requiring effective computational models. This study presents a phase-field framework for modelling creep crack growth and fracture behaviour of modern high-temperature materials such as Creep Strength Enhanced Ferritic (CSEF) martensitic steels. The model was formulated using the thermodynamic principles of the variational phase field theory of fracture and considering some physical aspects of creep fracture. Within the modelling framework, a dissipation potential dependent on creep damage is introduced to capture the effect of creep cavitation on the fracture energy and the creep crack growth resistance of the solid in a phenomenological manner. An elastoplastic power-law creep model is coupled to the phase-field formulations to account for the non-linear deformation processes ahead of the crack tip due to inelastic deformations, as well as their contribution to fracture at high temperatures. The capability of the proposed model is assessed against experimental data from compact tension (CT) creep tests conducted on P91 and P92 steels. Good agreement was obtained between the FE-predicted creep crack growth behaviour and the experimental measurements, showcasing the model’s feasibility. Further, numerical experiments were conducted using the proposed model to elucidate some key aspects influencing the fracture behaviour of martensitic steels. The proposed computational framework not only demonstrated good capability but was also able to offer improved mechanistic insights into the influence of material tendency to develop creep cavities on crack growth behaviour. This work contributes valuable insights into understanding the fracture process of CSEF steels at elevated temperatures and further demystifies the role of creep ductility.