Effect of the Initial Electric Current Distribution on the Metal Dissolution Rate at the Plasma Electrolytic Polishing of a Product

IF 0.4 Q4 METALLURGY & METALLURGICAL ENGINEERING Russian Metallurgy (Metally) Pub Date : 2024-03-19 DOI:10.1134/S0036029523120352
A. S. Smirnov, D. A. Martysyuk, A. L. Galinovskii
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Abstract—The effect of the initial current distribution on the nonuniformity of the distribution of the material removal rate on the surface of a product processed by plasma electrolytic polishing has been studied. Plasma electrolytic polishing experiments have been carried out to reduce the surface roughness on samples obtained by selective laser melting. The analysis of experimental data has made it possible to hypothesize that the electric charge distribution on the surface of the processed product plays a key role in a change in linear dimensions. After the performed analysis, it has been theoretically justified that the initial current distribution is important. On the basis of the data obtained in this work, it has been concluded that a sharp increase in the current density due to edge effects accelerates the metal dissolution process, which can in turn lead to inadmissible changes in the shape and dimensions of the processed product. It is necessary to improve the method and to study the physics of processes of plasma electrolytic polishing in order to integrate it into additive manufacturing as one of the key techniques for postprocessing of pieces.

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等离子电解抛光产品时初始电流分布对金属溶解率的影响
摘要 研究了初始电流分布对等离子电解抛光加工产品表面材料去除率分布不均匀性的影响。等离子电解抛光实验是为了降低通过选择性激光熔化获得的样品的表面粗糙度。通过对实验数据的分析,可以推测加工产品表面的电荷分布对线性尺寸的变化起着关键作用。经过分析,从理论上证明了初始电流分布的重要性。根据这项工作中获得的数据得出结论,边缘效应导致的电流密度急剧增加会加速金属溶解过程,进而导致加工产品的形状和尺寸发生不可接受的变化。有必要改进等离子电解抛光的方法,研究等离子电解抛光过程的物理原理,以便将其作为工件后处理的关键技术之一融入增材制造中。
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来源期刊
Russian Metallurgy (Metally)
Russian Metallurgy (Metally) METALLURGY & METALLURGICAL ENGINEERING-
CiteScore
0.70
自引率
25.00%
发文量
140
期刊介绍: Russian Metallurgy (Metally)  publishes results of original experimental and theoretical research in the form of reviews and regular articles devoted to topical problems of metallurgy, physical metallurgy, and treatment of ferrous, nonferrous, rare, and other metals and alloys, intermetallic compounds, and metallic composite materials. The journal focuses on physicochemical properties of metallurgical materials (ores, slags, matters, and melts of metals and alloys); physicochemical processes (thermodynamics and kinetics of pyrometallurgical, hydrometallurgical, electrochemical, and other processes); theoretical metallurgy; metal forming; thermoplastic and thermochemical treatment; computation and experimental determination of phase diagrams and thermokinetic diagrams; mechanisms and kinetics of phase transitions in metallic materials; relations between the chemical composition, phase and structural states of materials and their physicochemical and service properties; interaction between metallic materials and external media; and effects of radiation on these materials.
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