{"title":"Fracture mechanisms of Al-steel resistance spot welds: The role of intermetallic compound phases","authors":"","doi":"10.1016/j.engfracmech.2024.110520","DOIUrl":null,"url":null,"abstract":"<div><div>This study explores the mechanical and metallographic characteristics of Al-Steel dissimilar resistance spot welds (RSW), with a particular focus on the intermetallic compound (IMC) phases and their impact on fracture mechanisms. Detailed metallographic analyses and novel miniature lap shear tests with in-situ Digital Image Correlation techniques were conducted to observe the crack propagation behavior. The findings revealed that the IMC phases significantly influence the crack path and fracture mechanisms, leading to variations in fracture energy. Specifically, three distinct IMC phases were identified at the weld interface, each exhibiting unique structural and mechanical properties, with corresponding fracture energies of approximately 0.03 kJ/m<sup>2</sup>, 1.1 kJ/m<sup>2</sup>, and 7.5 kJ/m<sup>2</sup>. These variations highlight the critical role of the IMC phase in determining the fracture behavior of the weld. The study further supported the development and validation of a finite element (FE) model, incorporating a Cohesive Zone Model to simulate debonding behavior and the Hosford-Mean fracture criterion to predict ductile fracture in the Al fusion zone, thereby successfully linking local material characteristics to mechanical properties.</div></div>","PeriodicalId":11576,"journal":{"name":"Engineering Fracture Mechanics","volume":null,"pages":null},"PeriodicalIF":4.7000,"publicationDate":"2024-09-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":null,"platform":"Semanticscholar","paperid":null,"PeriodicalName":"Engineering Fracture Mechanics","FirstCategoryId":"5","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0013794424006830","RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MECHANICS","Score":null,"Total":0}
引用次数: 0
Abstract
This study explores the mechanical and metallographic characteristics of Al-Steel dissimilar resistance spot welds (RSW), with a particular focus on the intermetallic compound (IMC) phases and their impact on fracture mechanisms. Detailed metallographic analyses and novel miniature lap shear tests with in-situ Digital Image Correlation techniques were conducted to observe the crack propagation behavior. The findings revealed that the IMC phases significantly influence the crack path and fracture mechanisms, leading to variations in fracture energy. Specifically, three distinct IMC phases were identified at the weld interface, each exhibiting unique structural and mechanical properties, with corresponding fracture energies of approximately 0.03 kJ/m2, 1.1 kJ/m2, and 7.5 kJ/m2. These variations highlight the critical role of the IMC phase in determining the fracture behavior of the weld. The study further supported the development and validation of a finite element (FE) model, incorporating a Cohesive Zone Model to simulate debonding behavior and the Hosford-Mean fracture criterion to predict ductile fracture in the Al fusion zone, thereby successfully linking local material characteristics to mechanical properties.
期刊介绍:
EFM covers a broad range of topics in fracture mechanics to be of interest and use to both researchers and practitioners. Contributions are welcome which address the fracture behavior of conventional engineering material systems as well as newly emerging material systems. Contributions on developments in the areas of mechanics and materials science strongly related to fracture mechanics are also welcome. Papers on fatigue are welcome if they treat the fatigue process using the methods of fracture mechanics.