Production of sweet potato distilled beverage: Economic evaluation via enzymatic and acid hydrolysis

IF 3.2 4区 生物学 Q2 BIOTECHNOLOGY & APPLIED MICROBIOLOGY Biofuels Bioproducts & Biorefining-Biofpr Pub Date : 2024-08-30 DOI:10.1002/bbb.2673
Débora Gonçalves Carvalho, Luciane Ferreira Trierweiler, Jorge Otávio Trierweiler
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Abstract

This study aimed to assess the feasibility of utilizing sweet potato waste for distilled beverage production in two process scenarios: (i) acid hydrolysis and (ii) enzymatic hydrolysis. Laboratory experiments were conducted using in natura sweet potato waste and the data obtained were used to design a production system capable of producing 1000 L of distillate per day. Net present value (NPV), internal rate of return (IRR), and discounted payback indicators were used for economic analysis, with a minimum attractiveness rate (MARR) of 15%. The initial investment for the projects was BRL 1 139 610.86 (USD 223 146.80) for enzymatic hydrolysis and BRL 1 314 824.54 (USD 257 455.36) for acid hydrolysis. Packaging costs were identified as the greatest expenses in the process. Assuming a selling price of BRL 14.50 (USD 2.84), the enzymatic hydrolysis process demonstrated an NPV of BRL 4 792 520.77 (USD 938 421.92) and IRR of 83.39%, and the acid hydrolysis process showed an NPV of BRL 2 191 636.78 (USD 429 143.68) and IRR of 42.49%. Consequently, establishing a production plant for distilled beverages proved to be more economically attractive when employing the enzymatic hydrolysis process and fermentation simultaneously, resulting in a return on investment within 1.46 years of operation. Upon scrutinizing the gain matrix, it became apparent that critical factors with the potential to affect the project's feasibility detrimentally, if increased, included the cost of acquiring packaging, the final volumetric fraction of the distilled beverage, and the tax rate. Nevertheless, an upturn in the selling price of the beverage and a process improvement yield both have the potential to underpin the project effectively.

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生产甘薯蒸馏饮料:通过酶水解和酸水解进行经济评估
本研究旨在评估在两种工艺方案中利用甘薯废料生产蒸馏饮料的可行性:(i) 酸水解和 (ii) 酶水解。使用天然甘薯废料进行了实验室实验,并利用获得的数据设计了一个每天可生产 1000 升蒸馏物的生产系统。经济分析采用了净现值 (NPV)、内部收益率 (IRR) 和贴现投资回收率指标,最低吸引率 (MARR) 为 15%。酶水解项目的初始投资为 1 139 610.86 巴西雷亚尔(223 146.80 美元),酸水解项目的初始投资为 1 314 824.54 巴西雷亚尔(257 455.36 美元)。包装成本被认为是加工过程中最大的开支。假设售价为 14.50 巴西雷亚尔(2.84 美元),酶水解工艺的净现值为 4 792 520.77 巴西雷亚尔(938 421.92 美元),内部收益率为 83.39%,酸水解工艺的净现值为 2 191 636.78 巴西雷亚尔(429 143.68 美元),内部收益率为 42.49%。因此,在同时采用酶水解工艺和发酵工艺的情况下,建立蒸馏饮料生产厂更具经济吸引力,可在运营 1.46 年内获得投资回报。在仔细研究收益矩阵后发现,如果增加一些关键因素,可能会对项目的可行性产生不利影响,这些因素包括购置包装的成本、蒸馏饮料的最终体积分数和税率。尽管如此,饮料销售价格的上升和工艺产量的提高都有可能有效地支持该项目。
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来源期刊
CiteScore
7.80
自引率
5.10%
发文量
122
审稿时长
4.5 months
期刊介绍: Biofuels, Bioproducts and Biorefining is a vital source of information on sustainable products, fuels and energy. Examining the spectrum of international scientific research and industrial development along the entire supply chain, The journal publishes a balanced mixture of peer-reviewed critical reviews, commentary, business news highlights, policy updates and patent intelligence. Biofuels, Bioproducts and Biorefining is dedicated to fostering growth in the biorenewables sector and serving its growing interdisciplinary community by providing a unique, systems-based insight into technologies in these fields as well as their industrial development.
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