High-Performance Latex-Compounded Nitrile Rubber for Self-Powered Intelligent Traffic Monitoring with Advanced Signal Conditioning

Vijoy Kochuveettil Vavachan, Sherin Joseph, Honey John* and Kachirayil Joseph Saji*, 
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Abstract

Commercialization of triboelectric nanogenerator (TENG) based self-powered sensors has become increasingly significant in the modern era, particularly within the realm of sustainable energy applications. However, the commercial viability of such self-powered sensors hinges on overcoming specific challenges, including the development of materials that excel in both durability and high charge transfer capabilities, addressing signal conditioning of high-amplitude voltage pulses, and integration with microcontrollers. Although rubber materials exhibit superior durability and are well-suited for high-load applications, their inherently low triboelectric performance limits their use in triboelectric sensors. Herein, highly durable and stretchable latex-compounded acrylonitrile butadiene rubber (NBR) based thin sheets are fabricated via the doctors’ blade technique to realize mechanical energy harvesting and to work as self-powered sensors such as speed sensors and direction sensors. The triboelectric positive material NBR offers good durability coupled with a high charge transfer density of 24 nC/cm2 when paired with (indium tin oxide) ITO as a tribonegative material. The nitrile rubber is employed in a symmetric TENG structure to develop a road stud to perform self-powered speed-sensing applications. Integration with microcontrollers has enabled wireless speed monitoring, catering to high-speed applications with efficacy. Further, by leveraging NBR as an active tribopositive material, a highly responsive self-powered direction sensor is developed to detect forward and reverse human motions. Capacitor charging characteristics of TENG are utilized to address the challenges in controlling unregulated triboelectric voltage pulses, ensuring noise-free integration with microcontrollers, for real-time direction sensing. Finally, a triboelectric pedestrian crossing detector (PCD) integrating two triboelectric direction sensors was successfully demonstrated to count the number of passengers waiting to cross the road. Thus, the work appeals to highly demanded energy materials for high-energy impact applications and proposes a technology for conditioning unregulated high triboelectric voltage signals.

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用于自供电智能交通监控的高性能乳胶复合丁腈橡胶,具有先进的信号调节功能
基于三电纳米发电机(TENG)的自供电传感器的商业化在当代变得越来越重要,尤其是在可持续能源应用领域。然而,此类自供电传感器的商业可行性取决于能否克服特定的挑战,包括开发耐用性和高电荷转移能力兼备的材料、解决高振幅电压脉冲的信号调节问题以及与微控制器的集成。虽然橡胶材料具有出色的耐用性,非常适合高负荷应用,但其固有的低三电性能限制了其在三电传感器中的应用。在此,我们通过医生刀片技术制造了基于丙烯腈丁二烯橡胶(NBR)的高耐久性和可拉伸乳胶复合薄片,以实现机械能收集,并用作自供电传感器,如速度传感器和方向传感器。三电正材料 NBR 具有良好的耐用性,与作为三电负材料的(氧化铟锡)ITO 搭配使用时,电荷转移密度高达 24 nC/cm2。丁腈橡胶被用于对称 TENG 结构中,开发出一种路钉,用于自供电速度感应应用。与微控制器的集成实现了无线速度监测,有效地满足了高速应用的需要。此外,利用丁腈橡胶作为活性摩擦正极材料,还开发出一种高响应自供电方向传感器,用于检测人体的正向和反向运动。利用 TENG 的电容充电特性,解决了控制非调节三电势电压脉冲的难题,确保与微控制器无噪声集成,实现实时方向感应。最后,成功演示了集成两个三电方向传感器的三电行人过马路探测器(PCD),用于计算等待过马路的乘客人数。因此,该研究成果为高能量冲击应用提供了高需求的能源材料,并提出了一种调节未调节的高三电电压信号的技术。
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期刊介绍: ACS Applied Engineering Materials is an international and interdisciplinary forum devoted to original research covering all aspects of engineered materials complementing the ACS Applied Materials portfolio. Papers that describe theory simulation modeling or machine learning assisted design of materials and that provide new insights into engineering applications are welcomed. The journal also considers experimental research that includes novel methods of preparing characterizing and evaluating new materials designed for timely applications. With its focus on innovative applications ACS Applied Engineering Materials also complements and expands the scope of existing ACS publications that focus on materials science discovery including Biomacromolecules Chemistry of Materials Crystal Growth & Design Industrial & Engineering Chemistry Research Inorganic Chemistry Langmuir and Macromolecules.The scope of ACS Applied Engineering Materials includes high quality research of an applied nature that integrates knowledge in materials science engineering physics mechanics and chemistry.
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Design and Evaluation of 3D-Printed Lattice Structures as High Flow Rate Aerosol Filters. Breaking through Electrospinning Limitations: Liquid-Assisted Ultrahigh-Speed Production of Polyacrylonitrile Nanofibers. Issue Publication Information Issue Editorial Masthead Selective Oxidation of Biomass derived 5-Hydroxymethylfurfural (HMF) to 2,5-Diformylfuran (DFF) over Spent Dry cell battery cathode material (BCM-2)
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