An Efficient Deep Neural Network for Surface Defect Detection in Industrial Edge Sensing

IF 9.9 1区 计算机科学 Q1 AUTOMATION & CONTROL SYSTEMS IEEE Transactions on Industrial Informatics Pub Date : 2024-12-16 DOI:10.1109/TII.2024.3507954
Jing Wang;He Zou;Meng Zhou;Rong Su
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Abstract

This article provides an efficient edge-end implementation solution for deep learning-based surface defect detection to improve the accuracy and efficiency when applied on edge devices with limited resource. An efficient you only look once (YOLO) network YOLOv5s-GhostNet is proposed, which highlights at the lightweight backbone/neck network, efficient feature extraction modules, and a fast learning scheme based on knowledge distillation. The parameter compression ratio is theoretically analyzed to show the decrease of computation complexity. The jointed loss is designed to enhance the generalization ability for new defects. An industrial testing platform with real-time edge-terminal-cloud detection system is developed with Raspberry Pi as edge. The experimental results show that the proposed method gets performances at complexity (floating-point operations per second (FLOPS) 8.2G, pt 7.9M), detection accuracy (precision 97.91$\%$, mean average precision (mAP) 96.66$\%$), efficiency [frames per second (FPS) 294 for single defect], and fast learning convergence (50 epochs). Compared to the existing methods, it reduces model size by 50$\%$ on overage, increases the detection efficiency by 4 times and maintains the higher accuracy.
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用于工业边缘传感中表面缺陷检测的高效深度神经网络
本文为基于深度学习的表面缺陷检测提供了一种高效的边缘端实现方案,以提高在资源有限的边缘设备上应用的准确性和效率。提出了一种高效的YOLO (you only look once)网络YOLOv5s-GhostNet,它突出了轻量级的骨干/颈部网络、高效的特征提取模块和基于知识蒸馏的快速学习方案。从理论上分析了参数压缩比可以降低计算复杂度。节理损耗的设计是为了提高对新缺陷的泛化能力。以树莓派为边缘,开发了具有实时边缘终端云检测系统的工业测试平台。实验结果表明,该方法具有复杂度(每秒浮点运算8.2G, pt 7.9M)、检测精度(精度97.91,平均精度(mAP) 96.66)、效率(单个缺陷每秒帧数(FPS) 294)和快速学习收敛(50 epoch)等特点。与现有方法相比,该方法将模型尺寸缩小了50 %,检测效率提高了4倍,并保持了较高的精度。
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来源期刊
IEEE Transactions on Industrial Informatics
IEEE Transactions on Industrial Informatics 工程技术-工程:工业
CiteScore
24.10
自引率
8.90%
发文量
1202
审稿时长
5.1 months
期刊介绍: The IEEE Transactions on Industrial Informatics is a multidisciplinary journal dedicated to publishing technical papers that connect theory with practical applications of informatics in industrial settings. It focuses on the utilization of information in intelligent, distributed, and agile industrial automation and control systems. The scope includes topics such as knowledge-based and AI-enhanced automation, intelligent computer control systems, flexible and collaborative manufacturing, industrial informatics in software-defined vehicles and robotics, computer vision, industrial cyber-physical and industrial IoT systems, real-time and networked embedded systems, security in industrial processes, industrial communications, systems interoperability, and human-machine interaction.
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