Achieving New Scales: The First Successful Pilot Plant Spherical Crystallization

IF 3.1 3区 化学 Q2 CHEMISTRY, APPLIED Organic Process Research & Development Pub Date : 2025-01-13 DOI:10.1021/acs.oprd.4c00350
Stephanie C. Kosnik, Zeno Leuter, Kevin Schwickert
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Abstract

Spherical crystallization is a widely used technique for the preparation of spherically shaped agglomerates of crystalline material, which results in free-flowing powders with improved micromeritic properties. In this study, we applied this technique to the reactive crystallization of 3-iodo-7-methyl-1H-indazole, a critical early intermediate for one of our Active Pharmaceutical Ingredients at Boehringer Ingelheim. We utilized a traditional spherical agglomeration approach to identify a bridging liquid that could be easily implemented into the current crystallization process. Our experiments showed that the amount and rate of antisolvent addition were important for the crystallization; however, the stir rate and the amount of bridging liquid were the most critical factors. We successfully scaled up this process to a 300 L pilot plant reactor, keeping a constant power per unit mass during scale-up. The results showed that the spherical crystallizations for both 300 L batches were highly successful with almost identical particle sizes.

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实现新规模:第一个成功的球形结晶中试工厂
球形结晶是一种广泛使用的制备球形结块的技术,它可以得到自由流动的粉末,并改善微晶性能。在这项研究中,我们将该技术应用于3-碘-7-甲基- 1h -茚唑的反应结晶,这是我们在勃林格殷格翰公司的一种活性药物成分的关键早期中间体。我们利用传统的球形团聚方法来确定一种桥接液体,可以很容易地实现到当前的结晶过程。实验表明,加入抗溶剂的量和速率对结晶有重要影响;而搅拌速率和桥接液的用量是影响搅拌效果的最关键因素。我们成功地将这一过程扩大到一个300升的中试工厂反应堆,在扩大规模期间保持每单位质量的恒定功率。结果表明,这两种300 L批次的球形结晶非常成功,且颗粒大小几乎相同。
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来源期刊
CiteScore
6.90
自引率
14.70%
发文量
251
审稿时长
2 months
期刊介绍: The journal Organic Process Research & Development serves as a communication tool between industrial chemists and chemists working in universities and research institutes. As such, it reports original work from the broad field of industrial process chemistry but also presents academic results that are relevant, or potentially relevant, to industrial applications. Process chemistry is the science that enables the safe, environmentally benign and ultimately economical manufacturing of organic compounds that are required in larger amounts to help address the needs of society. Consequently, the Journal encompasses every aspect of organic chemistry, including all aspects of catalysis, synthetic methodology development and synthetic strategy exploration, but also includes aspects from analytical and solid-state chemistry and chemical engineering, such as work-up tools,process safety, or flow-chemistry. The goal of development and optimization of chemical reactions and processes is their transfer to a larger scale; original work describing such studies and the actual implementation on scale is highly relevant to the journal. However, studies on new developments from either industry, research institutes or academia that have not yet been demonstrated on scale, but where an industrial utility can be expected and where the study has addressed important prerequisites for a scale-up and has given confidence into the reliability and practicality of the chemistry, also serve the mission of OPR&D as a communication tool between the different contributors to the field.
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