Experimental research on resource utilization of iron tailings powder in backfilling engineering.

IF 3.9 2区 综合性期刊 Q1 MULTIDISCIPLINARY SCIENCES Scientific Reports Pub Date : 2025-01-28 DOI:10.1038/s41598-025-85546-6
Guo-Hua Yuan, Yun-Shi Yao, Pu-Gang Zhang, Wei-Guo Hao, Kun-Peng Huang, Jin-Li, Qing-Fang Shang
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Abstract

The goaf formed by mining and other activities is prone to safety hazards. Preparing high-quality and low-cost solidified iron tailings powder (SITP) is an important way to ensure backfill quality and eliminate safety hazards. Using iron tailings powder near the goaf of in Shanxi, comparative experiments were conducted to evaluate the the flowability, stone rate, strength, and water stability of newly mixed SITP under different types and dosages of curing agent, and mixing methods. The results show that under the premise of keeping the fluidity constant, the strength of the ITP slurry increases with the increase of the curing agent content; At the same strength, the water consumption significantly affects the fluidity; When using 8%~16% different curing agent dosage, the expansion degree is 280 mm ~ 600 mm, the wet density is 1.9 g/cm3 ~ 2.1 g/cm3, the 28d strength after curing is 1.4 MPa ~ 3.7 MPa, and the stone rate is greater than 92%; The ITP slurry prepared by vibration mixing with a mixing time of 120 s and the amount of curing agent at 8% meets the engineering application requirements of 7d strength of 0.6 MPa and expansion of 250 mm. The research shows that the iron tailings powder slurry prepared by vibration mixing has high strength after solidification, and it is a new way of resource utilization of iron tailings powder with large consumption and good economy to be used for goaf backfilling.

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铁尾矿粉在回填工程中的资源化利用试验研究。
开采等活动形成的采空区易发生安全隐患。制备高质量、低成本的铁尾矿固化粉是保证回填质量、消除安全隐患的重要途径。以山西某采空区附近的铁尾矿粉为研究对象,在不同固化剂类型、用量和混合方式下,对新混合的SITP的流动性、石率、强度和水稳定性进行了对比试验。结果表明:在保持流动性不变的前提下,随着固化剂含量的增加,ITP料浆的强度增大;在相同强度下,耗水量对流动性影响显著;当使用8%~16%不同固化剂用量时,膨胀度为280 mm ~ 600 mm,湿密度为1.9 g/cm3 ~ 2.1 g/cm3,养护后28d强度为1.4 MPa ~ 3.7 MPa,出石率大于92%;振动搅拌制备的ITP料浆,搅拌时间为120s,固化剂掺量为8%,满足7d强度0.6 MPa,膨胀量250mm的工程应用要求。研究表明,振动搅拌制备的铁尾矿粉料浆固化后强度高,是铁尾矿粉资源化利用的新途径,用量大,经济性好,可用于采空区充填。
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来源期刊
Scientific Reports
Scientific Reports Natural Science Disciplines-
CiteScore
7.50
自引率
4.30%
发文量
19567
审稿时长
3.9 months
期刊介绍: We publish original research from all areas of the natural sciences, psychology, medicine and engineering. You can learn more about what we publish by browsing our specific scientific subject areas below or explore Scientific Reports by browsing all articles and collections. Scientific Reports has a 2-year impact factor: 4.380 (2021), and is the 6th most-cited journal in the world, with more than 540,000 citations in 2020 (Clarivate Analytics, 2021). •Engineering Engineering covers all aspects of engineering, technology, and applied science. It plays a crucial role in the development of technologies to address some of the world''s biggest challenges, helping to save lives and improve the way we live. •Physical sciences Physical sciences are those academic disciplines that aim to uncover the underlying laws of nature — often written in the language of mathematics. It is a collective term for areas of study including astronomy, chemistry, materials science and physics. •Earth and environmental sciences Earth and environmental sciences cover all aspects of Earth and planetary science and broadly encompass solid Earth processes, surface and atmospheric dynamics, Earth system history, climate and climate change, marine and freshwater systems, and ecology. It also considers the interactions between humans and these systems. •Biological sciences Biological sciences encompass all the divisions of natural sciences examining various aspects of vital processes. The concept includes anatomy, physiology, cell biology, biochemistry and biophysics, and covers all organisms from microorganisms, animals to plants. •Health sciences The health sciences study health, disease and healthcare. This field of study aims to develop knowledge, interventions and technology for use in healthcare to improve the treatment of patients.
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