Static and dynamic open loop control of selective laser flash sintering conducted with direct current electric fields

IF 2.3 4区 材料科学 Q2 MATERIALS SCIENCE, CERAMICS International Journal of Applied Ceramic Technology Pub Date : 2024-10-15 DOI:10.1111/ijac.14955
David Khanan, Joseph J. Beaman, Desiderio Kovar
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Abstract

Selective laser flash sintering utilizes a scanning laser as a heat source to locally initiate flash sintering in the regions scanned by the laser. A key challenge towards utilizing this process for additive manufacturing (AM) is the induced electrical current that arises during flash sintering. With traditional scan patterns conducted with static electric fields, electrical and thermal runaway and associated thermal shock cracking occur. In this study, several open-loop control strategies with static and dynamic applied electric fields were utilized to control peak currents. These strategies were shown to be effective in reducing peak currents to below 1.0 µA and reducing the severity of, but not completely eliminating cracking. Alternative strategies are suggested that could lead to complete elimination of cracks.

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直流电场选择性激光闪烧的静态和动态开环控制
选择性激光闪蒸烧结利用扫描激光器作为热源,在激光扫描的区域局部引发闪蒸烧结。利用这一工艺进行增材制造(AM)的一个关键挑战是在闪蒸烧结过程中产生的感应电流。传统的扫描模式在静电场下进行时,会发生电和热失控以及相关的热冲击开裂。在本研究中,采用静态和动态外加电场的开环控制策略来控制峰值电流。这些策略被证明可以有效地将峰值电流降低到1.0µA以下,并降低裂缝的严重程度,但不能完全消除裂缝。提出了可能导致完全消除裂缝的替代策略。
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来源期刊
International Journal of Applied Ceramic Technology
International Journal of Applied Ceramic Technology 工程技术-材料科学:硅酸盐
CiteScore
3.90
自引率
9.50%
发文量
280
审稿时长
4.5 months
期刊介绍: The International Journal of Applied Ceramic Technology publishes cutting edge applied research and development work focused on commercialization of engineered ceramics, products and processes. The publication also explores the barriers to commercialization, design and testing, environmental health issues, international standardization activities, databases, and cost models. Designed to get high quality information to end-users quickly, the peer process is led by an editorial board of experts from industry, government, and universities. Each issue focuses on a high-interest, high-impact topic plus includes a range of papers detailing applications of ceramics. Papers on all aspects of applied ceramics are welcome including those in the following areas: Nanotechnology applications; Ceramic Armor; Ceramic and Technology for Energy Applications (e.g., Fuel Cells, Batteries, Solar, Thermoelectric, and HT Superconductors); Ceramic Matrix Composites; Functional Materials; Thermal and Environmental Barrier Coatings; Bioceramic Applications; Green Manufacturing; Ceramic Processing; Glass Technology; Fiber optics; Ceramics in Environmental Applications; Ceramics in Electronic, Photonic and Magnetic Applications;
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